Custom Fitted Hats. When designing a custom hat, most people start with the visuals. You probably started by thinking about some key aspects of how the hat will look: The logo, the hue, the whether it has a mesh back or not – if you’re taking the time to customize your hat, the looks are often the priority. A lot of people don’t stop to think about the fit, though.
If you’re thinking about how it will feel on your head, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co can turn your dream fitted hat into a custom reality. Start designing today by calling (636) 926-2777 or sending us some details online.
Below, we’ll talk about what is a fitted hat, the different styles available, how to effectively customize them, and frequently asked questions for Colorado Springs. You can jump forward to a given section by using this list:
- What Are Fitted Hats?
- Custom Fitted Hat Decoration Methods
- Styles of Hats That Can be Fitted
- Colorado Springs, CO’s Reasons for Wearing Custom Fitted Hats
- Custom Fitted Hat FAQs
- Get Started With Your Custom Fitted Hat

What are Fitted Hats?
If you guessed that fitted hats can’t change size, you’d be correct. They’re hats that remain at the size they were created, and can’t be manually adjusted. The typical counter to this is snapbacks, which you can change the size of via a strap in the back.
Since there’s really only the one requirement, these hats vary a lot from one type to another. Normally, their rear will be a solid material (as opposed to mesh), but there are exceptions: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Decoration Method
If you are creating your personalized fitted hat, keep in mind, you’ll have to decide on a logo application method that fits the hat, while still standing out in Colorado Springs, CO. There are four main options available, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery is a decoration method that involves sewing thread into the material of the hat. It’s great for custom fitted hats for the following reasons:
- This is a style with a feel all its own.
- Embroidery is a historic stylistic choice, and it has a look that goes well with fitted hats in Colorado Springs, CO.
- Because it’s woven into the hat, embroidery decoration is long-lasting, a major benefit if you’ll be active in this hat.
2 Patches Logo Application:
Patches are miniature, standalone versions of your logo. Here’s what makes them good for custom fitted hats:
- Custom patches can take a lot of wear before needing replacement. These last a while.
- You can pick from a variety of materials, from PVC to leather.
- There are tons of options to pick from and customize, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat with your design. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; however, you shouldn’t outright dismiss it:
- Despite higher setup fees, the price per unit is fairly low, making it a good fit for bulk orders.
- Screen printing offers a cleaner design than embroidery, while providing more colors than leather patches.
- Though it probably won’t last as long as embroidery or patches, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which is then applied using heat. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For lower quantity orders, DTF is ordinarily the most cost-effective option.
- For detail-heavy logos, DTF might be needed to ensure the design is preserved.
- You can take advantage of unique finishes/colors that can only be done via this method.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
Custom hats are almost always centered around the logo, and for good reason. It’s likely been the primary place you’ve put your effort into the hat, and you want people to see it. That’s why nearly all custom hats display the logo right in the middle of the crown of the hat.
You’re not limited to this with fitted hats, though: You can also put a design on the back. Since the majority of fitted hats have a solid, filled-in back, there’s more space to display your brand and express your personal taste. This makes it an excellent place to put a secondary logo, perhaps something more subtle.
If you have an existing primary logo and want to make a variant or sub-logo to fill out your custom fitted hat, consider contacting our logo designers. Our team are experts at making logos for Colorado Springs, CO, companies and families; we can build something new yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Styles
There are several hat styles that can be considered “fitted,” so there’s a lot for Colorado Springs, CO residents to choose from. But if you need somewhere to get started, we’ve got you covered:
- Baseball Caps – Iconic Fitted Hats: Baseball caps were originally so that they would stay on during play, and many fitted hats fall into this category.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is a fitted option.
- Flexfit –The Best of Both Worlds: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- You can go back and forth on whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Reasons People Wear Custom Fitted Hats in Colorado Springs, CO
Colorado Springs, CO residents will always wear all kinds of hats, but fitted caps will always make an impact. The smart, premium look and clean fit help them fit in anywhere. You might also be seeing more fitted hats recently used for backwards wear.
In addition to fitting in well with Colorado Springs fashion, they are also good fits to wear during activities. Because of their more secure fit, people can wear them while playing sports or moving around without constantly worrying about keeping them on.
Finally, as we talked about above, because most fitted hats feature solid backs, they provide more customization options. When you’re focused on branding with hats, having some extra real estate can give you some needed additional exposure.
Colorado Springs Custom Fitted Hats FAQs
Not quite ready to start designing your fitted hat? We’ve got some of the most common questions Colorado Springs, CO, asks about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on why and where you’re wearing the hat. Each has its benefits and drawbacks, but generally, a fitted hat will will have a cleaner look while a snapback will be more flashy.
Do fitted hats change size over time?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. However, as time goes on, they often get smaller if they experience wear without being properly cared for.
What hat styles are popular now?
, but fitted hats are often worn by Colorado Springs, CO, citizens who want to stand out from the crowd.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. Regarding logo application, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally softer fit makes them more prone to falling off. Meanwhile, fitted caps hold tight to your head regardless of the direction it’s facing.
Should a fitted hat be a bit tight?
Actually, it should be the opposite (at least when you’ve just started wearing it). Because hats often grow a bit tighter as they age, it’s normally a good idea to start out with a hat that’s just a bit loose, and then break it in to fit your particular head.
How should I design my fitted hat?
If you’re designing a custom fitted hat, make use of the following tips:
- If your fitted hat, like most, has a solid back, use it to your advantage. Additional logos or variations fit well on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Make your logo stand out – embroidery and patches are both good fits for fitted hats, and give your design a “3-D” effect that other methods won’t.
Still have a question that we didn’t cover? Take a look at our top 10 custom hat FAQs, or give us a call and we’ll help you out.
Start Your Custom Fitted Hats Order With Hat.Co
Custom fitted hats give you options that other custom hats don’t. You can get started today, whether you’re creating it from scratch or want to use our custom design services to turn your fitted hat dreams into a reality.
Hat.Co is your partner for making the ultimate fitted hat. Our team has the experience, skills, and resources to make premium hats for Colorado Springs, CO, and get them on your head fast.
However, you need assistance, from design to delivery, we can help you. And you can start customizing now! Try out the custom hat studio, call us at (636) 926-2777 or use our form online.