What hat styles can be customized? If you’re looking to create your custom hat, especially if you’re early in the design process, you’re probably wondering what choices you have to pick from. While just about any hat can technically be customized, factors like affordability and fit for your goals play major roles in deciding which one to use. Today we’ll be looking at hat customization options, including:

What is the Best Style of Hat to Customize?

The truth is, all styles of hats have their pros and cons when it comes to customization, so there is no one “best” style of hat to customize. However, different situations may be better suited for different hat styles, as outlined below:

When to Customize A Baseball-Style Hat

When to Customize A Trucker-Style Hat

*Hat Crown Definition: The hat’s crown is the part that rests directly on your head, which can vary in size and shape depending on the hat style.

When to Customize A Snapback-Style Hat

When to Customize A Dad-Style Hat

When to Customize A Flexfit-Style Hat

When to Customize A Beanie-Style Hat

Pro Tip: Beanies make for a great second hat style if you want to offer a variety – their no-visor look and warm-weather comfort make them a great companion to any other hat style.


What hat styles can be customized?


Hat Styles and Customization Options

Just like with styles, there are lots of customization options for colors and logo applications, and each has its own place. We recommend starting with your logo and making customization choices around it.

Custom Hat Colors

Custom Logo Method 1: Screen Printing

Custom Logo Method 2: DTF/Heat Transfer

Definition: Direct-To-Film, AKA “Heat Transfer”, is a printing method in which your logo is initially printed on a special piece of paper, then the ink is removed and glued onto your hat, typically using heat to make it stick.

Custom Logo Method 3: Embroidery

Pro Tip: Ask your manufacturer if you can see a sample of what your logo will look like embroidered (maybe as a patch). This can help alleviate or prevent loss of detail.

Custom Logo Method 4: Patches

Logo Application Methods – Key Takeaway: Screen printing and DTF work best for hats with prominent logo display. Embroidery works best for active-wear, and patches work best for flat-fronted hats.


What hat styles can be customized?


Take Advantage of Hat.Co’s Variety of Custom Hat Styles, Colors, and Printing Methods

Hat.Co lets you design your custom hat, picking from a variety of styles, colors, logo application methods, brands, and more. Take control of your headwear and promote your brand. We bring over 50 years of apparel-making experience, and are available to help you every step of the way.

Call us Hat.Co today at (636) 926-2777 or reach out online to get started.