In the modern era, expressing your identity is important. You want to bring yourself into your outfit. And what better way to do that than with some one-of-a-kind images on your custom logo hats? Custom hats are an open canvas for your creativity, and there’s nothing that gives you the freedom that making your own logo does. And Hat.Co has the tools you need to make your dream design a reality for Allentown, PA wearers.
Our designers are ready to put your logo concept onto paper. You just need to tell us your concept, and our experts will help you tailor the design for your custom hat. If you’re ready to dive in, you can speak with a representative at (636) 926-2777, tell us about your project online, or get to work in our design studio to start creating today.
On this page, we’ll go over why custom logos are important for hats in Allentown, PA, logo application methods and the advantages of each, expert insights to get the most out of your design, and other tips for designing your hat and logo. You can navigate to a specific section by using the links below:
- Why Get A Custom Logo for Your Hat?
- 3 Custom Logo Design Pro Tips for Allentown, PA, Hats
- Custom Logo Hats — Image Options
- What Else To Consider When Designing a Custom Logo
- Start Designing Custom Logo Hats
Reasons People in Allentown, PA Get Custom Logo Hats
Custom logo hats are an excellent way to showcase your branding, whether it’s for your Allentown, PA, business, a family, or just for you. In some cases, you might have a preexisting logo that you’re thinking about putting on a hat, but taking the time to evaluate your existing logo (and update it, if needed) can protect you from common custom logo hat design mistakes.
Hats (as opposed to shirts) have unique aspects that are important to consider. You’ll want to put some though into the following:
- How big the art will be when it is put on your hat
- The location(s) where you’ll put the logo
- The style of hat and the material it will be made of
- If you are expecting the hat to go through lots of wear and tear, and want the logo to survive
In the next section, we’ll go over some advice to make the best custom logo hats, but for now, it’s important to be aware that a preexisting design may not be the right fit for a new custom hat. At Hat.Co, we’re able to help with either creating a brand new logo in Allentown, PA, or adjusting an existing one to fit just right on your head.
Bonus: Particularly if you create a variation on an existing logo, custom designs are an excellent way to show off the uniqueness of a special occasion and make a commemorative token to remember it by.
3 Custom Logo Design Pro Tips for Allentown, PA, Hats
Trying to maximize the appeal of your custom logo hats’ design? Keep in mind the following:
Custom Logo Hats Pro Tip 1: Use a Bold, Readable Logo
There’s one thing that every custom logo hat has in common: The medium the logo is going on. Hats are prominent in Allentown, PA, but don’t have the display area of a poster or even a custom t-shirt. This makes it extra important to make your design stand out.
If it’s going on a hat, stick with bold designs and avoid complication. When people see your logo on someone’s head in a crowd, you want them to be able to distinguish details of the design.
Custom Logo Hats Pro Tip 2: Avoid Small Details
Finely detailed art can be incredible, but only in the right medium. A design that looks great on a poster can lose its aesthetic when it’s shrunk down. This is why it’s worth considering an update on an preexisting logo before putting it on a hat.
This ties back into the advice above — a more direct, noticeable design keeps things readable and separates your hat from the crowd in Allentown, PA.
Custom Logo Hats Pro Tip 3: Think About Adding a Rear Logo
We spoke above about how hats don’t have a large amount of display space. However, one way you can get more out of your hat is by adding a logo on the back.
When customizing, many people don’t give much attention to the back of the hat, which is something you can turn to your advantage. With a back logo, you can add something specific to an event, give exposure to a secondary logo, or add a tagline.

Allentown, PA, Custom Logo Hats — Artwork Options
Either before or after you design the logo, you’ll need to pick a way to put it onto the hats. The four main logo application methods are Embroidery, Patches, Screen Printing, and Direct-to-Film(DTF)/Heat Transfer. Each method has its benefits and drawbacks, and we’re going over them below to help you pick the right one for your project:
DTF/Heat Transfer:
DTF/Heat transfer is relatively new, compared to the other methods. It gives creators more options than ever before when it comes to finishes and overall designs. Here are the main advantages you get from DTF/Heat Transfer for your custom hat:
- Inexpensive, especially for smaller orders
- Very high number of color options and unique printing options, such as metallic prints
- Quick production, for help when you need your custom hats ASAP
Screen Printing:
Screen Printing is perhaps the most common way for customizing your hat. As the name implies, this method consists of applying ink onto your hat in your design, while using screens to prevent it from going anywhere it’s not supposed to. Below are some reasons why people choose screen printing:
- You logo will last for a while, as long as it is properly cared for
- A wide range of ink colors is avialable
- Scales well, as there is a low per-unit cost
Embroidery:
Embroidery does away with the inks of DTF and Screen printing, and instead uses colored thread to create your design. This thread is stitched into the fabric of your hat, creating a unique effect for your logo and giving it texture. Here are the main advantages of embroidery:
- A textured, one-of-a-kind effect that makes your logo stand out from the rest in Allentown, PA
- A quintessential look with a lot of history behind it
- Long-lasting logos, since the logo is integrated into the fabric
Patches:
Patches, last but not least, are different from the rest in that they start out separate from the hat. The patch itself could be made from a variety of materials, depending on what fits your design. Custom logo hats in Allentown, PA use patches for the following reasons:
- Variety of patch types to choose from
- Because of their strong materials, they are the most durable and long-lasting logo option
- Patches can also be ordered standalone if you want to put your logo on more things
Because of the different advantages, there’s no definitive solution for how to get your design on your hat. Custom logo hats are, by design, unique. And you should go with a method that will make your logo stand out. If you’re unsure of which technique will work best with your logo, give us a call, and we’ll help you find an answer that works best for you. Additionally, we keep a record of your art so you can reorder the same custom hat later and/or get matching swag.
Other Things to Consider When Creating Custom Logo Hats
You’ve got your logo design ready — great job! But it’s just as significant to pick a good hat to put it on. It’s critical to give your design a solid base, and that starts with the style and color of the hat itself:
Hat Styles:
While you can customize a variety of hat styles in Allentown, PA, not every one is a good fit for every logo. A custom dad hat gives a very different impression than a custom fitted hat. With that in mind, here are the main hat style choices and what to know about each of them:
- Baseball Caps: Baseball caps are classics with a long history, and it’s hard to go wrong with them.
- Trucker Hats: Trucker hats feature a large, foam front which is easy to apply screen printing or DTF to, but the mesh back doesn’t always provide great structure for extra design elements.
- Snapback Hats: Snapbacks have large fronts like trucker hats, but also have able space for extra design elements in back.
- Dad Hats: Screen printing and DTF don’t fit as well on dad hats because of its softer nature, but embroidery really shines on them.
- Flexfit Hats: Flexfits are great for activewear, and a hyper-durable logo like a patch should stand up to the increased wear.
- Beanie Hats: Beanies are a popular choice to keep warm in winter months. Because of this, patches are frequently used to give added endurance against the elements.
Color Theory:
Learning a bit about color theory can be beneficial for both your logo and the hat it will be on. You want to pick a canvas that will let your logo shine. Using the right background color will take your design to the next level.
You don’t need a full art degree to pick out your colors, though. For most logos, you’ll want background and accent colors that are complimentary to your logo. Complementary colors help each other stand out, adding to your design’s boldness.
One last color tip — make use of a color wheel to figure out which colors you want to go with at the start of the process. This can give you an idea of how your logo will look against a given background.
Design and Create Custom Logo Hats in Allentown, PA, with Hat.Co
When you want custom logo hats in Allentown, PA, you want to work with the best to make it happen. And that’s where Hat.Co comes in. We’ve been in the custom apparel industry for over 50 years, and we offer extensive design and support tools to help you along the way.
If you need custom logo hats, or if you want to explore more of what hat options are out there, we’re ready to help you out. Dial (636) 926-2777 or contact us online today to start your project.