Custom Fitted Hats. When designing a custom hat, most people start with the visuals. You probably had some or all of the following in mind: The logo, the hue, the whether it has a mesh back or not – it’s easy to visualize the style of the hat. A lot of people don’t stop to think about the fit, though.
Many hat styles are available, but, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co can turn your dream fitted hat into a custom reality. Begin customizing now by calling (636) 926-2777 or contacting us online.
On this page, we’ll talk about what fitted hats are, the different styles available, things to keep in mind while creating your own, and common questions for Aurora. You can jump forward to a given section by using this list:
- What Are Fitted Hats?
- Custom Fitted Hat Decoration Methods
- Custom Fitted Hat Styles
- The Appeal of Custom Fitted Hats in Aurora, CO
- Custom Fitted Hat Frequently Asked Questions
- Get Started With Your Custom Fitted Hat

What are Fitted Hats?
Fitted hats are, as the name implies, hats that remain at the size they were created, and can’t be manually adjusted. This is typically in opposition to snapbacks, which you can change the size of via a strap in the back.
Since there’s really only the one requirement, fitted hats aren’t limited to any one style. Frequently, they will have a more solid back (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Logo Application
If you are making a custom fitted hat, it’s important to use a logo application method goes along with both the hat style and the fashion in Aurora, CO. Below, we’ve listed the options you’ll have to pick from, two of which are particularly well-suited to fitted hats:
1 Embroidery Logo Application:
Embroidery is a popular hat customization technique. Embroidering works by sewing thread through the fabric of the hat. It’s great for custom fitted hats for the following reasons:
- This is a style with a feel all its own.
- Embroidery gives off a charming, old-school look that goes well with fitted hats in Aurora, CO.
- Embroidery is one of the most durable designs, a major benefit if there’s a chance you’ll do any running around in this hat (common for fitted hats).
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. Here’s what makes them good for custom fitted hats:
- Custom patches give your logo the sturdiest application. These last a while.
- They can be made of many kinds of materials, from PVC to leather.
- They are incredibly customizable, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat in the design of your logo. It’s not as natural a look for custom fitted hats; however, there are features that make it the right choice for some projects:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- This method allows more fine detail than embroidery, while providing more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is anothering “printing” method, like screenprinting, but is different because you first create separate print of the logo, which can be attached to the hat, kind of like a patch. DTF and screen printing are roughly equally good fits for custom fitted hats, but have distinct pros:
- For small orders, DTF is usually the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- There are certain finishes/colors that can only be done via this method.
Custom Fitted Hats Pro-Tip: Make Use of The Hat’s Back
Custom hats are almost always centered around the logo, and for good reason. It’s likely been the primary place you’ve put your effort into the hat, and people should see it. That’s why the majority hats display the logo right in the middle of the crown of the hat.
You’re not limited to this with fitted hats, though: You can also take advantage of the back. Since many fitted hats have a solid, filled-in rear, you have more options to show off your brand and express your creativity. In many cases, people will use the back for a secondary logo, perhaps something more subtle.
If you have an existing primary logo and want to make a different version or alternative to fill out your custom fitted hat, we recommend working with our logo design specialists. Hat.Co’s team are experts at creating logos for Aurora, CO, organizations and families; working with us, you can make something unique yet familiar based on your existing logo.
Fitted Hat Customization Options – Hat Styles
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in Aurora, CO, you can look at any of the following options:
- Baseball Caps – Classic Fitted Hats: Baseball caps come in a wide variety, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is a fitted baseball cap.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –Between Fitted And Adjustable: Flexfits naturally fit to the wearer’s head via an elastic band.
- It may be debatable whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Why Aurora, CO, Can’t Get Enough of Custom Fitted Hats
It’s hard to go wrong with any hat style in Aurora, CO, but fitted hats will always make an impact. The sleek, fashionable look and snug fit help them fit in anywhere. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
Fitted hats are also popular in Aurora because their tight fit makes them good options for activewear. Because they fit more snugly, people can wear them while playing sports or moving around without constantly worrying about keeping them on.
Lastly, as discussed above, because many fitted hats have solid backs, there are more ways to customize them. When you’re focused on branding with hats, the additional space can be a major difference-maker.
Aurora Custom Fitted Hats FAQs
Not quite ready to start creating your fitted hat? We’ve got some of the most frequent questions Aurora, CO, asks about custom fitted hats:
What looks better, fitted or snapback?
Fitted hats versus snapbacks mostly depends on why and where you’re wearing the hat. Each has pros and cons, but generally, a fitted hat will will have a cleaner look while a snapback will be bolder.
Do fitted hats loosen or tighten as they age?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. That said, as caps get older, they normally shrink if they experience wear without being properly cared for.
What hat styles are fashionable now?
Snapbacks are common to see in current conventional fashion, but fitted hats are still popular with Aurora, CO, locals who want to stand out from the crowd.
Hats made with mesh materials are popular because of their breathability, most notably trucker hats. Regarding logo application, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. Even though you can wear any hat backwards, other hat styles’ generally looser fit makes them more prone to falling off. On the contrary, fitted hats hold tight to your head regardless of the direction you wear it.
Should a fitted hat be a bit tight?
Actually, it should be the opposite (at least when you’re first wearing it). Because most hats normally grow a bit tighter over time, it’s normally a good idea to start out with a hat that’s just a bit loose, and then break it in to make its shape and fit work well for you.
How should I customize my fitted hat?
If you’re designing a custom fitted hat, make use of the following tips:
- Take advantage of the more solid back. Ancillary designs and patterns are great on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Add some texture – embroidery and patches are both good fits for fitted hats, and give your design a “3-D” effect that other methods won’t.
Is there something else you’re looking for answers on? Check out our top 10 custom hat FAQs, or call us and we’ll provide you with direct assistance.
Hat.Co: Your Custom Fitted Hat Partner
Custom fitted hats give you options that other custom hats don’t. You can get started today, whether you’re creating it from scratch or want to use our custom design services to create the fitted hat you’ve always wanted to wear.
Hat.Co has all the options you need to create your dream hat. We help with everything from day one until they reach Aurora, CO, and get them to your door fast.
If you have any questions or need anything, from design to delivery, we’re ready to assist. And we’re ready for your order today! Try out the custom hat studio, reach out to us at (636) 926-2777 or fill out our form online.