Custom Fitted Hats. When you’re looking to make a custom hat, you might already have an idea for what you want it to look like: The logo, the hue, the whether it has a mesh back or not – if you’re taking the time to customize your hat, the looks are often the priority. But don’t discount how important the size, fit, and feel of the hat will be.
Many hat styles are available, but, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co has the tools to put your design on one. Start creating today by calling (636) 926-2777 or using our form online.
Today, we’ll discuss what fitted hats are, the different styles available, design and customization tips, and frequently asked questions for Wichita. You can jump ahead to a given section by clicking the below links:
- What Are Fitted Hats?
- Logo Application Methods for Custom Fitted Hats
- Custom Fitted Hat Styles
- Why People in Wichita Wear Custom Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that have been designed to be a specific size, rather than adjustable. Alternatively, you have snapbacks, which include a plastic strap that you can use to select the size you want.
Besides that, fitted hats can be any of a variety of styles. Commonly, their rear will be a solid material (as opposed to mesh), but there are exceptions: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Decoration Method
If you are customizing your fitted hat, you want to pick out a logo and decoration method that fits the hat, while still standing out in Wichita, KS. Below, we’ve listed the options you’ll have to pick from, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery is a decoration method that involves sewing thread through the fabric of the hat. It’s great for custom fitted hats for the following reasons:
- This is a style with a feel all its own.
- Embroidery often provides a classic, professional look that matches with fitted hats in Wichita, KS.
- Embroidery is highly durable, an important factor if you’ll wear this hat for activities.
2 Patches Logo Application:
Patches are miniature, standalone versions of your logo. Here’s what makes them good for custom fitted hats:
- Custom patches give your logo the sturdiest application. These last a while.
- You have several material options, from PVC to leather.
- They are incredibly customizable, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat with your design. For custom fitted hats, it’s not always the top option; however, depending on your needs, it might be best for you:
- Despite higher setup fees, the price per unit is fairly low, making it a good fit for bulk orders.
- This method offers a cleaner design than embroidery, while typically offering more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but starts by creating a separate print of the logo, which can be attached to the hat, kind of like a patch. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For lower quantity orders, DTF is usually the most cost-effective option.
- For detail-heavy logos, DTF might be needed to ensure the design is preserved.
- There are certain finishes/colors that are only capable via this method.
Custom Fitted Hats Pro-Tip: Put Something on the Back
Custom hats are almost always centered around the logo, and for good reason. It’s likely been the primary place you’ve put your effort into the hat, and you want to show it off. That’s why most hats display the logo right in the middle of the crown of the hat.
But many fitted hats give you a second option: decorate the back. Since most fitted hats feature a solid, filled-in rear, you have more options to show off your brand and express your personal taste. The back is a great spot for a secondary logo, maybe something event-specific.
If you have an existing primary logo and want to put together a variant or sub-logo to fill out your custom fitted hat, you can reach out to our logo design specialists. Hat.Co’s team is experienced in making logos for Wichita, KS, organizations and families; our goal is to give you something fresh yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Types
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in Wichita, KS, you can look at any of the following options:
- Baseball Caps – Iconic Fitted Hats: Baseball caps come in a wide variety, and you’ll find many fitted hat options among them.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is a fitted option.
- Flexfit –Between Fitted And Adjustable: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- You can argue over whether or not Flexfit is “fitted,” but they’re comfortable, fit well, and are often hard to beat, like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in Wichita, KS?
It’s hard to go wrong with any hat style in Wichita, KS, but fitted caps will always make an impact. The smart, premium look and snug fit help them fit in in any setting. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
Another reason you’ll see custom fitted hats being worn in Wichita is that their tight fit makes them good options for activewear. Due to the tighter fit, people can wear them while playing sports or moving around without them falling off.
Lastly, as we talked about above, because the majority of fitted hats have solid backs, there are more ways to customize them. When you’re focused on branding with hats, having some extra real estate can go a long way.
Wichita Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start designing your fitted hat? We’ve got some of the most common questions Wichita, KS, asks about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on the occasion and purpose of the hat. Each has its benefits and drawbacks, but generally, a fitted hat will will have a cleaner look while a snapback will be more flashy.
Do fitted hats get bigger or smaller?
When you’re first trying them on and wearing them, they will likely grow a bit. That said, as time goes on, they often tighten if they experience wear without being properly cared for.
What hat styles are trending now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are still popular with Wichita, KS, residents who are looking for something still stylish, but different.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. Regarding logo application, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally softer fit makes them more prone to falling off. On the contrary, fitted hats hold tight to your head no matter what direction it sits on your head.
Should a fitted hat be a bit tight?
Actually, it should be the opposite (at least when you’re first wearing it). Because hats tend to get smaller over time, we typically recommend starting out with a hat that’s just a tad loose, and then break it in so that it fits right with your individual head.
How should I customize my fitted hat?
Ultimately, you should customize it in a way that works well for you! But if you want to get the most out of your hat, here are a couple of tips:
- Most fitted hats have a wide, solid back. Make use of it. Additional logos or variations fit well on the back since you have more space and structure.
- Make your logo stand out – embroidery and patches are both popular right now, and can add a “3-D” element to your design.
Have another hat customization question? Check out our top 10 custom hat FAQs, or call us and we’ll see if we can find an answer for you.
You Can Customize Your Fitted Hat Today with Hat.Co
Custom fitted hats combine the flexibility of customization with the premium feel of a fitted hat. You can get started today, whether you’re creating it from scratch or want to use our custom design services to turn your fitted hat dreams into a reality.
Hat.Co is your partner for making the ultimate fitted hat. We’re ready to create and produce hats for Wichita, KS, and get them on your head fast.
Whatever you need, from design to delivery, we’re ready to assist. And you can start designing today! Use the custom hat studio, call (636) 926-2777 or use our form online.