Custom Fitted Hats. If you’ve decided to design a custom hat, you probably started by thinking about some key aspects of how the hat will look: The picture, the shade, the whether it has a mesh back or not – it’s easy to visualize the style of the hat. A lot of people don’t stop to think about the fit, though.
If you’re thinking about how it will feel on your head, Custom Fitted Hats are second to none in their snug, premium fit. And Hat.Co is ready to get top quality fitted hats on your head. Start creating today by calling (636) 926-2777 or tell us about your project online.
Here, we’ll discuss what fitted hats are, the different styles available, things to keep in mind while creating your own, and FAQs for Kansas City. You can skip forward to a given section by using this list:
- What Are Fitted Hats?
- Logo Application Methods for Custom Fitted Hats
- Custom Fitted Hat Styles
- The Appeal of Custom Fitted Hats in Kansas City, KA
- Custom Fitted Hat FAQs
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that lack a size-adjusting strap in the back. Alternatively, you have snapbacks, which include a plastic strap that you can use to select the size you want.
Since there’s really only the one requirement, these hats can be very different from each other. Frequently, they will have a more solid back (as opposed to mesh), but some fitted hats don’t fit this mold: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Decoration Method
If you are customizing your fitted hat, it’s important to use a logo and decoration method that fits the hat, while still standing out in Kansas City, KA. We’ve put together a list of options below, two of which are particularly well-suited to fitted hats:
1 Embroidery Logo Application:
Embroidery is a popular hat customization technique. Embroidering works by sewing thread into the structure of the hat. It’s great for custom fitted hats for the following reasons:
- It creates a textured effect unlike any other method.
- Embroidery gives off a charming, old-school look that matches with fitted hats in Kansas City, KA.
- Embroidery is highly durable, a plus if you’ll be active in this hat.
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. For custom fitted hats in particular, you can reap the following benefits:
- Custom patches give your logo the sturdiest application. These are incredibly durable.
- They can be made of many kinds of materials, from PVC to leather.
- They are incredibly customizable, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat using whatever image you decided as a logo. For custom fitted hats, it’s not always the top option; that said, depending on your needs, it might be best for you:
- The process scales well and can save you money on bulk orders.
- Screen printing offers a cleaner design than embroidery, while providing more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still durable if cleaned, stored, and worn properly.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but starts by creating a separate print of the logo, which can be attached to the hat, kind of like a patch. It is about equally as good of an option as screen printing overall, with different benefits:
- For small orders, this is often the most cost-effective option.
- For detail-heavy logos, DTF might be needed to ensure the design is preserved.
- There are some special finishes/colors which are only capable this way.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
Custom hats are almost always centered around the logo, and for good reason. You’ve put a lot of time and effort into getting it just right, and you want to show it off. Due to this most hats show off the logo right in the middle of the crown of the hat.
But many fitted hats give you a second option: make use of the back. Since the majority of fitted hats have a solid, filled-in rear, there’s more space to advertise your brand and express your creativity. The back is a great spot for a secondary logo, perhaps something more subtle.
For pre-existing logos where you want to create a different version or sub-logo to fill out your custom fitted hat, we recommend working with our logo design team. Our team are experts at making designs for Kansas City, KA, organizations and families; working with us, you can make something fresh yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Styles
There are several hat styles that can be considered “fitted,” so there’s a lot for Kansas City, KA residents to choose from. But if you need somewhere to get started, we’ve got you covered:
- Baseball Caps – The Original Fitted Hats: Baseball caps were originally so that they would stay on during play, and many fitted hats fall into this category.
- Our New Era Structured Stretch is a fitted baseball cap.
- Trucker Hats – Style and Comfort: Unlike most baseball caps which are entirely solid, a fitted trucker hat gives you airflow from a mesh back.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is an exception.
- Flexfit –Between Fitted And Adjustable: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- You can go back and forth on whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in Kansas City, KA?
It’s hard to go wrong with any hat style in Kansas City, KA, but fitted hats will always make an impact. The smart, premium look and clean fit make them a popular choice in any setting. You might also be seeing more fitted hats recently used for backwards wear.
Another reason you’ll see custom fitted hats being worn in Kansas City is that they are also good fits to wear during activities. Because of their more secure fit, people can wear them while playing sports or moving around without constantly worrying about keeping them on.
Lastly, as we talked about above, because the majority of fitted hats have solid backs, there are more ways to customize them. When you’re focused on branding with hats, having some extra real estate can be a major difference-maker.
Kansas City Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start customizing your fitted hat? We’ve got some of the most frequent questions Kansas City, KA, has about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on why and where you’re wearing the hat. There’s a time and place for each style, but in most cases, a fitted hat will provide a more uniform look while a snapback will be bolder.
Do fitted hats get bigger or smaller?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. But, as caps get older, they tend to shrink if they experience wear without being properly cared for.
What hat styles are fashionable now?
, but fitted hats are frequent choices for Kansas City, KA, residents who want to show off their individuality.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. And for logo application, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. Even though you can wear any hat backwards, other hat styles’ generally softer fit makes them more prone to falling off. Meanwhile, fitted caps hold tight to your head regardless of the direction you wear it.
Should a fitted hat feel a little tight?
Typically, no (at least when you first purchase it). Because most hats often shrink a bit as they age, you’ll want to start out with a hat that’s just a tad loose, and then break it in so that it fits right with your individual head.
How should I design my fitted hat?
Ultimately, you should customize it in a way that works well for you! But if you want to get the most out of your hat, here are a couple of tips:
- Most fitted hats have a wide, solid back. Make use of it. Ancillary designs and patterns are great on the back since you have more space and structure.
- Add some texture – embroidery and patches are both popular right now, and will make your logo pop off the hat in a premium way.
Is there something else you’re looking for answers on? You can read our top 10 custom hat FAQs, or give us a call and we’ll see if we can find an answer for you.
Hat.Co: Your Custom Fitted Hat Partner
Custom fitted hats combine the flexibility of customization with the premium feel of a fitted hat. You can get started today, whether you’re creating it from scratch or want to use our custom design services to build the perfect fitted hat for your style or event.
Hat.Co has all the options you need to create your dream hat. We help with everything from day one until they reach Kansas City, KA, and get them on your head fast.
Whatever you need, from design to delivery, we can help you. And we’re ready for your order now! Try out the custom hat studio, call (636) 926-2777 or tell us about your project online.