Custom Fitted Hats. When designing a custom hat, most people start with the visuals. You probably started by thinking about some key aspects of how the hat will look: The picture, the colors, the what kind of visor it has – if you’re taking the time to customize your hat, the looks are often the priority. But don’t discount how important the size, fit, and feel of the hat will be.

If you’re thinking about how it will feel on your head, Custom Fitted Hats are second to none in their snug, premium fit. And Hat.Co is ready to make it a reality. Start creating now by calling (636) 926-2777 or tell us about your project online.

Here, we’ll look at what is a fitted hat, styles of hats that can be fitted, things to keep in mind while creating your own, and common questions for Sunnyvale. You can skip ahead to each section by clicking the below links:


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What are Fitted Hats?

If you guessed that fitted hats can’t change size, you’d be correct. They’re hats that remain at the size they were created, and can’t be manually adjusted. Alternatively, you have snapbacks, which you can change the size of via a strap in the back.

Besides that, fitted hats can be any of a variety of styles. Normally, they will have a more solid back (as opposed to mesh), but this isn’t a gurantee: For example, one of our trucker caps has a mesh backing but not an adjustable strap.


Fitted Hat Customization Options – Decorations

If you are making a custom fitted hat, you want to pick out a logo and decoration method goes along with both the hat style and the fashion in Sunnyvale, CA. Below, we’ve listed the options you’ll have to pick from, two of which are particularly well-suited to fitted hats:

1 Embroidery Logo Application:

Embroidery is a popular hat customization technique. Embroidering works by sewing thread through the material of the hat. Custom fitted hats in particular work well with embroidery because:

2 Patches Logo Application:

Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). Here’s what makes them good for custom fitted hats:

3 Screen Printing Logo Application

Screen printing – Screen printing paints ink directly on the hat using whatever image you decided as a logo. We generally recommend embroidery and/or patches over screen printing for custom fitted hats, but you shouldn’t outright dismiss it:

4 DTF (Heat Transfer) Logo Application

DTF (heat transfer) also uses ink to apply a logo to your hat, but starts by creating a separate print of the logo, which later can be affixed to the custom hat. DTF and screen printing are roughly equally good fits for custom fitted hats, but have distinct pros:

Custom Fitted Hats Pro-Tip: Make Use of The Hat’s Back

Custom hats are almost always centered around the logo, and for good reason. It’s likely been the primary place you’ve put your effort into the hat, and you want people to see it. Due to this the majority hats show off the logo right in the middle of the crown of the hat.

But many fitted hats give you a second option: put something on the back. Because most fitted hats feature a solid, filled-in back, you get additional real estate to display your brand and express your personal taste. In many cases, people will use the back for a secondary logo, maybe something event-specific.

For pre-existing logos where you want to make a variant or alternative to fill out your custom fitted hat, consider contacting our logo design team. Hat.Co’s team is experienced in making designs for Sunnyvale, CA, companies and families; we can build something new yet comfortable based on your existing logo.


Fitted Hat Customization Options – Hat Types

Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Sunnyvale, CA:

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Reasons People Wear Custom Fitted Hats in Sunnyvale, CA

There are a lot of popular hat styles in Sunnyvale, CA, but fitted caps will always make an impact. The sleek, stylish look and snug fit help them fit in anywhere. Fitted hats are also making a comeback for backwards wear.

In addition to fitting in well with Sunnyvale fashion, their tight fit makes them good options for activewear. Because of their more secure fit, people can wear them while running or moving around without risking losing them.

Finally, as mentioned above, because the majority of fitted hats include solid backs, there are more ways to customize them. When you’re focused on branding with hats, the additional space can be a major difference-maker.


Sunnyvale Custom Fitted Hats FAQs

Do you have questions that you want to resolve before you start customizing your fitted hat? We’ve got some of the most popular questions Sunnyvale, CA, brings up about custom fitted hats:

What looks better, fitted or snapback?

Fitted hats versus snapbacks mostly depends on the occasion and purpose of the hat. There’s a time and place for each style, but for most situations, a fitted hat will provide a more uniform look while a snapback will stand out more.

Do fitted hats get bigger or smaller?

If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. However, as time goes on, they normally tighten if they experience wear without being properly cared for.

What hat styles are popular now?

Snapbacks are common to see in current conventional fashion, but fitted hats are still popular with Sunnyvale, CA, inhabitants who are looking for something still stylish, but different.

Hats made with mesh materials are popular because of their breathability, most notably trucker hats. For decoration, we frequently see people go with embroidery and/or patches on their custom hats.

Do fitted hats look good backwards?

They do! Their tighter fit has been a key factor in their resurgence with backwards wear. Even though you can wear any hat backwards, other hat styles’ generally softer fit increases their risk of falling off. Meanwhile, fitted caps hold tight to your head regardless of the direction it sits on your head.

Should a fitted hat be a bit tight?

Normally not (at least when you’re first wearing it). Because hats often grow a bit tighter as they age, we typically recommend starting out with a hat that’s just a tad loose, and then break it in so that it fits right with your individual head.

How should I design my fitted hat?

Ultimately, you should customize it in a way that works well for you! But if you want to get the most out of your hat, here are a couple of tips:

  1. Take advantage of the more solid back. Put a logo or design on the back to give you a chance to show them off when you wouldn’t have otherwise.
  2. For logo application methods – embroidery and patches are both good fits for fitted hats, and will make your logo pop off the hat in a premium way.

Still have a question that we didn’t cover? See if it’s in our top 10 custom hat FAQs, or reach out to us and we’ll see if we can find an answer for you.


Start Making Your Custom Fitted Hat Today With Hat.Co

Custom fitted hats combine the flexibility of customization with the premium feel of a fitted hat. And when you work with Hat.Co, you get everything from style options to custom design services to build the perfect fitted hat for your style or event.

Hat.Co gives you the tools to make it possible. We help with everything from day one until they reach Sunnyvale, CA, and get them in your hands fast.

Whatever you need, from design to delivery, we’ll be by your side. And we’re ready for your order now! Use the custom hat studio, call (636) 926-2777 or tell us about your project online.