Custom Fitted Hats. If you’ve decided to design a custom hat, you probably started by thinking about some key aspects of how the hat will look: The emblem, the shade, the what kind of visor it has – it’s easy to visualize the style of the hat. But don’t discount how important the size, fit, and feel of the hat will be.
If you’re thinking about how it will feel on your head, Custom Fitted Hats are second to none in their snug, premium fit. And Hat.Co is ready to make it a reality. Build your hat now by calling (636) 926-2777 or getting in touch online.
Today, we’ll discuss what is a fitted hat, styles of hats that can be fitted, things to keep in mind while creating your own, and frequently asked questions for Fort Collins. You can skip ahead to a given section below:
- What Are Fitted Hats?
- Custom Fitted Hat Decoration Methods
- Styles of Hats That Can be Fitted
- Reasons Why People Wear Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Start Designing Your Custom Fitted Hat

What are Fitted Hats?
Fitted hats are, as the name implies, hats that remain at the size they were created, and can’t be manually adjusted. Alternatively, you have snapbacks, which have an adjustable strap on the back.
Since there’s really only the one requirement, these hats don’t follow a rigid stylistic philosophy. Commonly, the backside of the hat will be solid (as opposed to mesh), but this isn’t a gurantee: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Logos
If you are designing the ultimate fitted hat, it’s important to use a logo application method that will make it stand out in Fort Collins, CO. There are four main options available, the first two are great for fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread through the fabric of the hat. It’s great for custom fitted hats for the following reasons:
- It creates a textured effect unlike any other method.
- Embroidery is a historic stylistic choice, and it has a look that matches with fitted hats in Fort Collins, CO.
- Embroidery is one of the most durable designs, a major benefit if there’s a chance you’ll do any running around in this hat (common for fitted hats).
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). Here’s what makes them good for custom fitted hats:
- Custom patches give your logo the sturdiest application. These are incredibly durable.
- You have several material options, from PVC to leather.
- You get the most control over the design, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat with your design. We generally recommend embroidery and/or patches over screen printing for custom fitted hats, but it does have several advantages:
- Despite higher setup fees, the price per unit is fairly low, making it a good fit for bulk orders.
- This method allows more fine detail than embroidery, while providing more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which is then applied using heat. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For small orders, this is often the most cost-effective option.
- For detail-heavy logos, DTF might be needed to ensure the design is preserved.
- There are certain finishes/colors which are only capable this way.
Custom Fitted Hats Pro-Tip: Put Something on the Back
The logo is the centerpiece of your custom fitted hat. The hat’s logo has likely been the focus of your design, and it should get the lion’s share of the attention. Due to this nearly all custom hats display the logo front and center on the crown of the hat.
But many fitted hats give you a second option: decorate the back. Because many fitted hats have a solid, filled-in backside, there’s more space to advertise your brand and express your personal taste. In many cases, people will use the back for a secondary logo, maybe something event-specific.
If you have an existing primary logo and want to make a variant or sub-logo to fill out your custom fitted hat, we recommend working with our logo designers. Hat.Co’s team are experts at creating logos for Fort Collins, CO, businesses and families; our goal is to give you something fresh yet familiar based on your existing logo.
Fitted Hat Customization Options – Hat Styles
Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Fort Collins, CO:
- Baseball Caps – Archetypical Fitted Hats: Baseball hats are probably the most widespread overall, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Unlike most baseball caps which are entirely solid, a fitted trucker hat gives you airflow from a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is a fitted option.
- Flexfit –The Best of Both Worlds: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- You can go back and forth on whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in Fort Collins, CO?
It’s hard to go wrong with any hat style in Fort Collins, CO, but fitted hats will always make an impact. The polished, classy look and clean fit make them a popular choice everywhere. Fitted hats are also making a comeback for backwards wear.
Fitted hats are also popular in Fort Collins because they are also good fits to wear during activities. Because of their more secure fit, people can wear them while running or moving around without them falling off.
Lastly, as we talked about above, because the majority of fitted hats include solid backs, there are more ways to customize them. When you’re focused on branding with hats, using a bigger canvas can give you some needed additional exposure.
Fort Collins Custom Fitted Hats FAQs
Need answers to some questions before you start customizing your fitted hat? We’ve got some of the most frequent questions Fort Collins, CO, has about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on the occasion and purpose of the hat. There’s a time and place for each style, but generally, a fitted hat will will have a cleaner look while a snapback will be bolder.
Do fitted hats change size over time?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. But, as fitted hats age, they frequently get smaller if they experience wear without being properly cared for.
What hat styles are trending now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are often worn by Fort Collins, CO, inhabitants who are looking for something a little different from the mainstream.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. Regarding decoration, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. While snapbacks and adjustable hats can work backwards, their generally softer fit makes them more prone to falling off. Meanwhile, fitted caps hold tight to your head no matter what direction it’s facing.
Should a fitted hat be a bit tight?
Typically, no (at least when you’ve just started wearing it). Because hats often grow a bit tighter over time, it’s normally a good idea to start out with a hat that’s just a tad loose, and then break it in to make its shape and fit work well for you.
How should I design my fitted hat?
We have two tips to take advantage of your fitted hat when customizing:
- If your fitted hat, like most, has a solid back, use it to your advantage. Put a logo or design on the back since you have more space and structure.
- Add some texture – embroidery and patches are both good fits for fitted hats, and give your design a “3-D” effect that other methods won’t.
Have another hat customization question? Check out our top 10 custom hat FAQs, or call us and we’ll provide you with direct assistance.
Hat.Co: Your Custom Fitted Hat Partner
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. And when you work with Hat.Co, you get everything from style options to custom design services to turn your fitted hat dreams into a reality.
Hat.Co is your partner for making the ultimate fitted hat. We help with everything from day one until they reach Fort Collins, CO, and get them in your hands fast.
If you’re looking for someone to help, from design to delivery, we’ll be by your side. And you can start designing right away! Check out the custom hat studio, get ahold of us at (636) 926-2777 or fill out our form online.