Custom Fitted Hats. When you’re looking to make a custom hat, you might already have an idea for what you want it to look like: The symbol, the hue, the length and shape of the bill – you probably already have an image in your mind. A lot of people don’t stop to think about the fit, though.
While you have options, Custom Fitted Hats are second to none in their snug, premium fit. And Hat.Co can turn your dream fitted hat into a custom reality. Start creating today by calling (636) 926-2777 or getting a quote online.
Here, we’ll go over what fitted hats are, styles of hats that can be fitted, how to effectively customize them, and common questions for Spokane. You can skip forward to each section by clicking the below links:
- What Are Fitted Hats?
- Custom Fitted Hat Decoration Methods
- Custom Fitted Hat Styles
- The Appeal of Custom Fitted Hats in Spokane, WA
- Custom Fitted Hat FAQs
- Get Started With Your Custom Fitted Hat

What are Fitted Hats?
Fitted hats are, as the name implies, hats that remain at the size they were created, and can’t be manually adjusted. The typical counter to this is snapbacks, which you can change the size of via a strap in the back.
Because of the relatively broad definition, these hats aren’t limited to any one style. Frequently, their rear will be a solid material (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Logos
When you are creating your personalized fitted hat, it’s important to use a logo application method that will make it stand out in Spokane, WA. There are four main options available, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery is a popular hat customization technique. Embroidering works by sewing thread into the fabric of the hat. It’s great for custom fitted hats for the following reasons:
- The 3D effect you get with embroidery is completely unique.
- Embroidery often provides a classic, professional look that matches with fitted hats in Spokane, WA.
- Embroidery is one of the most durable designs, an important factor if you’ll use this hat as activewear.
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. Here’s what makes them good for custom fitted hats:
- Custom patches give your logo the sturdiest application. These last a while.
- You have several material options, from PVC to leather.
- They are incredibly customizable, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat using whatever image you decided as a logo. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; that said, it does have several advantages:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- This method offers a cleaner design than embroidery, while including more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still durable if cleaned, stored, and worn properly.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which is then applied using heat. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For small orders, this is often the most cost-effective option.
- For detail-heavy logos, DTF might be needed to ensure the design is preserved.
- You can take advantage of unique finishes/colors that are only capable via this method.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
The logo is the centerpiece of your custom fitted hat. It’s likely been the primary place you’ve put your effort into the hat, and it should get the lion’s share of the attention. Due to this most hats display the logo right in the middle of the crown of the hat.
But many fitted hats give you a second option: make use of the back. Since many fitted hats have a solid, filled-in rear, you get additional real estate to advertise your brand and express your creativity. The back is a great spot for a secondary logo, perhaps something event-specific.
If you have an existing primary logo and want to put together a variant or alternative to fill out your custom fitted hat, we recommend working with our logo design team. Hat.Co’s team are experts at creating logos for Spokane, WA, businesses and families; we can build something unique yet familiar based on your existing logo.
Fitted Hat Customization Options – Hat Styles
Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Spokane, WA:
- Baseball Caps – Iconic Fitted Hats: Baseball caps were originally so that they would stay on during play, and many fitted hats fall into this category.
- Our New Era Structured Stretch is a fitted baseball cap.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an exception.
- Flexfit –Between Fitted And Adjustable: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- It may be debatable whether or not Flexfit is “fitted,” but they’re comfortable, fit well, and are often hard to beat, like our Port Authority Delta Cap.

Reasons People Wear Custom Fitted Hats in Spokane, WA
It’s hard to go wrong with any hat style in Spokane, WA, but the fitted ones will always make an impact. The polished, stylish look and snug fit make them a popular choice all over. You might also be seeing more fitted hats recently used for backwards wear.
Another reason you’ll see custom fitted hats being worn in Spokane is that sporty individuals like to wear them during activities. Because they fit more snugly, people can wear them while playing sports or moving around without them falling off.
Additionally, as we talked about above, because many fitted hats have solid backs, you often have more options when designing them. When you’re focused on branding with hats, the additional space can be a major difference-maker.
Spokane Custom Fitted Hats FAQs
Need answers to some questions before you start customizing your fitted hat? We’ve got some of the most frequent questions Spokane, WA, has about custom fitted hats:
What looks better, fitted or snapback?
Fitted hats versus snapbacks mostly depends on the occasion and purpose of the hat. Each has its benefits and drawbacks, but generally, a fitted hat will provide a more uniform look while a snapback will be more flashy.
Do fitted hats change size over time?
Most fitted hats will initially get bigger as you first break them in. That said, as time goes on, they normally get smaller if they experience wear without being properly cared for.
What hat styles are trending now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are frequent choices for Spokane, WA, inhabitants who want to stand out from the crowd.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. For design, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Fitted hats are good choices to wear backwards because of their snug fit. Even though you can wear any hat backwards, other hat styles’ generally looser fit increases their risk of falling off. On the contrary, fitted hats hold tight to your head no matter what direction it sits on your head.
Should a fitted hat be a little tight?
Normally not (at least when you’re first wearing it). Because hats tend to grow a bit tighter over time, we typically recommend starting out with a hat that’s just a tad loose, and then break it in so that it fits right with your individual head.
How should I design my fitted hat?
There are two main things to keep in mind when customizing a fitted hat:
- Take advantage of the more solid back. Put a logo or design on the back since you have more space and structure.
- For logo application methods – embroidery and patches are both good fits for fitted hats, and will make your logo pop off the hat in a premium way.
Still have a question that we didn’t cover? Read through our top 10 custom hat FAQs, or get in contact with us and we’ll help you out.
Ready to Make a Custom Fitted Hat? Call Hat.Co Now!
Custom fitted hats give you options that other custom hats don’t. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to build the perfect fitted hat for your style or event.
Hat.Co has all the options you need to create your dream hat. We’re ready to create and produce hats for Spokane, WA, and get them in your hands fast.
Whatever you need, from design to delivery, we can help you. And you can start designing today! Check out the custom hat studio, reach out to us at (636) 926-2777 or connect with us online.