Custom Fitted Hats. When you’re looking to make a custom hat, you probably had some or all of the following in mind: The symbol, the shade, the whether it has a mesh back or not – it’s easy to visualize the style of the hat. But what about the sizing?
Many hat styles are available, but, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co can turn your dream fitted hat into a custom reality. Begin customizing now by calling (636) 926-2777 or getting a quote online.
Today, we’ll discuss what is a fitted hat, styles of hats that can be fitted, how to effectively customize them, and frequently asked questions for Westminster. You can skip ahead to a given section by using this list:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Styles of Hats That Can be Fitted
- Westminster, CO’s Reasons for Wearing Custom Fitted Hats
- Custom Fitted Hat FAQs
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that have been designed to be a specific size, rather than adjustable. Alternatively, you have snapbacks, which include a plastic strap that you can use to select the size you want.
Because of the relatively broad definition, these hats can be very different from each other. Commonly, they will have a more solid back (as opposed to mesh), but this isn’t a gurantee: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Logo Application
When you are customizing your fitted hat, it’s important to use a logo and decoration method goes along with both the hat style and the fashion in Westminster, CO. Below, we’ve listed the options you’ll have to pick from, the first two are great for fitted hats:
1 Embroidery Logo Application:
Embroidery is a popular hat customization technique. Embroidering works by sewing thread through the structure of the hat. It’s great for custom fitted hats for the following reasons:
- It creates a textured effect unlike any other method.
- Embroidery gives off a charming, old-school look that goes well with fitted hats in Westminster, CO.
- Embroidery decorations can stand up to wear, a plus if there’s a chance you’ll do any running around in this hat (common for fitted hats).
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). For custom fitted hats in particular, you can reap the following benefits:
- Custom patches can take a lot of wear before needing replacement. These last a while.
- You have several material options, from PVC to leather.
- There are tons of options to pick from and customize, more than you’ll get with embroidery, screen printing, or DTF/heat transfer.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat in the design of your logo. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; however, there are features that make it the right choice for some projects:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- This method offers a cleaner design than embroidery, while including more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is anothering “printing” method, like screenprinting, but is different because you first create separate print of the logo, which later can be affixed to the custom hat. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For small orders, this is often the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- There are certain finishes/colors which are only capable this way.
Custom Fitted Hats Pro-Tip: Make Use of The Hat’s Back
When designing your custom fitted hat, you’re probably first and foremost thinking about the logo. The hat’s logo has likely been the focus of your design, and you want to show it off. Because of this most hats feature the logo right in the middle of the crown of the hat.
That’s not the only option, though, particularly with most fitted hats: put something on the back. Since many fitted hats have a solid, filled-in back, you have more options to show off your brand and express your personal style. In many cases, people will use the back for a secondary logo, maybe something event-specific.
If you have an existing primary logo and want to create a different version or alternative to fill out your custom fitted hat, you can reach out to our logo designers. Hat.Co’s team are experts at creating logos for Westminster, CO, organizations and families; we can build something unique yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Types
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in Westminster, CO, you can look at any of the following options:
- Baseball Caps – Archetypical Fitted Hats: Baseball caps were originally so that they would stay on during play, and you’ll find many fitted hat options among them.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Unlike most baseball caps which are entirely solid, a fitted trucker hat gives you airflow from a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an exception.
- Flexfit –The Best of Both Worlds: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- It may be debatable whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Why Westminster, CO, Can’t Get Enough of Custom Fitted Hats
Westminster, CO residents will always wear all kinds of hats, but fitted hats will always make an impact. The sleek, fashionable look and snug fit make them a popular choice for all types of events. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
Fitted hats are also popular in Westminster because their tight fit makes them good options for activewear. Due to the tighter fit, people can wear them while running or moving around without them falling off.
Finally, as we talked about above, because the majority of fitted hats feature solid backs, they provide more customization options. When you’re focused on branding with hats, having some extra real estate can be a major difference-maker.
Westminster Custom Fitted Hats FAQs
Need answers to some questions before you start creating your fitted hat? We’ve got some of the most common questions Westminster, CO, has about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on the occasion and purpose of the hat. There’s a time and place for each style, but for most situations, a fitted hat will will look more professional while a snapback will stand out more.
Do fitted hats grow or shrink as they get older?
Most fitted hats will initially get bigger as you first break them in. However, as time goes on, they frequently tighten if they experience wear without being properly cared for.
What hat styles are trending now?
Snapbacks are common to see in current conventional fashion, but fitted hats are still popular with Westminster, CO, citizens who are looking for something a little different from the mainstream.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. For design, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. Even though you can wear any hat backwards, other hat styles’ generally looser fit increases their risk of falling off. A fitted cap will hold tight to your head no matter what direction you wear it.
Should a fitted hat feel a bit tight?
Actually, it should be the opposite (at least when you’re first wearing it). Because most hats tend to shrink a bit over time, it’s normally a good idea to start out with a hat that’s just a bit loose, and then break it in so that it fits right with your individual head.
How should I customize my fitted hat?
If you’re designing a custom fitted hat, make use of the following tips:
- If your fitted hat, like most, has a solid back, use it to your advantage. Additional logos or variations fit well on the back since you have more space and structure.
- For logo application methods – embroidery and patches are both good fits for fitted hats, and can add a “3-D” element to your design.
Have another hat customization question? See if it’s in our top 10 custom hat FAQs, or give us a call and we’ll see if we can find an answer for you.
Ready to Make a Custom Fitted Hat? Call Hat.Co Now!
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. You can get started today, whether you’re creating it from scratch or want to use our custom design services to turn your fitted hat dreams into a reality.
Hat.Co gives you the tools to make it possible. Our team has the experience, skills, and resources to make premium hats for Westminster, CO, and get them to your door fast.
If you have any questions or need anything, from design to delivery, we can help you. And you can start customizing now! Use the custom hat studio, reach out to us at (636) 926-2777 or tell us more online.