Custom Fitted Hats. When designing a custom hat, most people start with the visuals. You probably had some or all of the following in mind: The picture, the shade, the what kind of visor it has – it’s easy to visualize the style of the hat. But what about the sizing?
There’s a lot of hat styles to choose from, however, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co is ready to make it a reality. Get started today by calling (636) 926-2777 or getting in touch online.
Today, we’ll go over what is a fitted hat, styles of hats that can be fitted, design and customization tips, and frequently asked questions for Seattle. You can jump ahead to each section below:
- What Are Fitted Hats?
- Custom Fitted Hat Decoration Methods
- Styles of Hats That Can be Fitted
- Reasons Why People Wear Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Start Designing Your Custom Fitted Hat

What are Fitted Hats?
Fitted hats are, as the name implies, hats that remain at the size they were created, and can’t be manually adjusted. Alternatively, you have snapbacks, which have an adjustable strap on the back.
Besides that, these hats can be very different from each other. Normally, they will have a more solid back (as opposed to mesh), but there are exceptions: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Logos
When you are customizing your fitted hat, keep in mind, you’ll have to decide on a logo application method goes along with both the hat style and the fashion in Seattle, WA. We’ve put together a list of options below, the first two are great for fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread through the body of the hat. Embroidery is our top recommendation for getting your design onto a custom fitted hat, because:
- The 3D effect you get with embroidery is completely unique.
- Embroidery often provides a classic, professional look that pairs excellently with fitted hats in Seattle, WA.
- Embroidery is one of the most durable designs, a major benefit if you’ll be active in this hat.
2 Patches Logo Application:
Patches are miniature, standalone versions of your logo. When using them for custom fitted hats, here’s what makes them pair well:
- Custom patches give your logo the sturdiest application. These last a while.
- You have several material options, from PVC to leather.
- You get the most control over the design, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat with your design. For custom fitted hats, it’s not always the top option, but depending on your needs, it might be best for you:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- Screen printing allows more fine detail than embroidery, while typically offering more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but starts by creating a separate print of the logo, which can be attached to the hat, kind of like a patch. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For lower quantity orders, this is often the most cost-effective option.
- For detail-heavy logos, DTF might be needed to ensure the design is preserved.
- You can take advantage of unique finishes/colors which can only be done this way.
Custom Fitted Hats Pro-Tip: Make Use of The Hat’s Back
Custom hats are almost always centered around the logo, and for good reason. You’ve put a lot of time and effort into getting it just right, and people should see it. Because of this most hats display the logo front and center on the crown of the hat.
You’re not limited to this with fitted hats, though: You can also make use of the back. Because the majority of fitted hats have a solid, filled-in backside, you get additional real estate to show off your brand and express your personal style. The back is a great spot for a secondary logo, perhaps something event-specific.
If you have an existing primary logo and want to make a variant or alternative to fill out your custom fitted hat, you can reach out to our logo design specialists. Hat.Co’s team are experts at making logos for Seattle, WA, companies and families; working with us, you can make something unique yet comfortable based on your existing logo.
Fitted Hat Customization Options – Styles of Hats
There are several hat styles that can be considered “fitted,” so there’s a lot for Seattle, WA residents to choose from. But if you need somewhere to get started, we’ve got you covered:
- Baseball Caps – Archetypical Fitted Hats: Baseball caps were originally so that they would stay on during play, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Unlike most baseball caps which are entirely solid, a fitted trucker hat gives you airflow from a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an exception.
- Flexfit –The Best of Both Worlds: Flexfits naturally fit to the wearer’s head via an elastic band.
- You can argue over whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in Seattle, WA?
There are a lot of popular hat styles in Seattle, WA, but fitted caps will always stand out. The polished, stylish look and clean fit help them fit in anywhere. Fitted hats are also making a comeback for backwards wear.
In addition to fitting in well with Seattle fashion, they are also good fits to wear during activities. Because of their more secure fit, people can wear them while playing sports or moving around without risking losing them.
Finally, as mentioned above, because the majority of fitted hats include solid backs, they provide more customization options. When you’re focused on branding with hats, having some extra real estate can be a major difference-maker.
Seattle Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start customizing your fitted hat? We’ve got some of the most popular questions Seattle, WA, has about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on why and where you’re wearing the hat. Each has its benefits and drawbacks, but in most cases, a fitted hat will will look more professional while a snapback will be more flashy.
Do fitted hats grow or shrink as they get older?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. However, as caps get older, they often get smaller if they experience wear without being properly cared for.
What hat styles are fashionable now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are often worn by Seattle, WA, inhabitants who want to stand out from the crowd.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. Regarding logo application, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. Even though you can wear any hat backwards, other hat styles’ generally looser fit increases their risk of falling off. A fitted cap will hold tight to your head regardless of the direction it’s facing.
Should a fitted hat feel a little tight?
Normally not (at least when you’ve just started wearing it). Because most hats tend to get smaller over time, you’ll want to start out with a hat that’s just a tad loose, and then break it in to fit your particular head.
How should I design my fitted hat?
If you’re designing a custom fitted hat, make use of the following tips:
- Take advantage of the more solid back. Put a logo or design on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Make your logo stand out – embroidery and patches are both great options, and can add a “3-D” element to your design.
Still have a question that we didn’t cover? You can read our top 10 custom hat FAQs, or get in contact with us and we’ll provide you with direct assistance.
You Can Customize Your Fitted Hat Today with Hat.Co
Custom fitted hats combine the flexibility of customization with the premium feel of a fitted hat. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to create the fitted hat you’ve always wanted to wear.
Hat.Co has all the options you need to create your dream hat. We’re ready to create and produce hats for Seattle, WA, and get them on your head fast.
If you’re looking for someone to help, from design to delivery, we can help you. And you can get started today! Try out the custom hat studio, get ahold of us at (636) 926-2777 or get a quote online.