Custom Fitted Hats. When designing a custom hat, most people start with the visuals. You might already have an idea for what you want it to look like: The picture, the hue, the maybe even the material and texture – it’s easy to visualize the style of the hat. A lot of people don’t stop to think about the fit, though.
There’s a lot of hat styles to choose from, however, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co can turn your dream fitted hat into a custom reality. Get started today by calling (636) 926-2777 or tell us about your project online.
Today, we’ll talk about what is a fitted hat, styles of hats that can be fitted, design and customization tips, and common questions for Lincoln. You can skip forward to a given section by clicking the below links:
- What Are Fitted Hats?
- Logo Application Methods for Custom Fitted Hats
- Custom Fitted Hat Styles
- Lincoln, NE’s Reasons for Wearing Custom Fitted Hats
- Custom Fitted Hat Questions and Answers
- Get Started With Your Custom Fitted Hat

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that remain at the size they were created, and can’t be manually adjusted. Alternatively, you have snapbacks, which you can change the size of via a strap in the back.
Besides that, fitted hats can be any of a variety of styles. Frequently, they will have a more solid back (as opposed to mesh), but some fitted hats don’t fit this mold: For example, one of our trucker caps has a mesh backing but not an adjustable strap.
Fitted Hat Customization Options – Logos
If you are customizing your fitted hat, you want to pick out a logo application method that will make it stand out in Lincoln, NE. Below, we’ve listed the options you’ll have to pick from, the first two are great for fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread through the body of the hat. Custom fitted hats in particular work well with embroidery because:
- This is a style with a feel all its own.
- Embroidery often provides a classic, professional look that matches with fitted hats in Lincoln, NE.
- Embroidery is highly durable, an important factor if you’ll wear this hat for activities.
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). For custom fitted hats in particular, you can reap the following benefits:
- Custom patches give your logo the sturdiest application. These last a while.
- You can pick from a variety of materials, from PVC to leather.
- You get the most control over the design, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat with your design. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; that said, there are features that make it the right choice for some projects:
- The process scales well and can save you money on bulk orders.
- This method allows more fine detail than embroidery, while including more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is anothering “printing” method, like screenprinting, but is different because you first create separate print of the logo, which can be attached to the hat, kind of like a patch. It is about equally as good of an option as screen printing overall, with different benefits:
- For lower quantity orders, this is often the most cost-effective option.
- You can get unparalleled detail that other methods aren’t capable of.
- There are some special finishes/colors that can only be done via this method.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
Custom hats are almost always centered around the logo, and for good reason. It’s likely been the primary place you’ve put your effort into the hat, and it should get the lion’s share of the attention. That’s why most hats show off the logo front and center on the crown of the hat.
But many fitted hats give you a second option: put a design on the back. Since many fitted hats feature a solid, filled-in back, there’s more space to display your brand and express your personal taste. This makes it an excellent place to put a secondary logo, maybe something more subtle.
For pre-existing logos where you want to put together a variant or alternative to fill out your custom fitted hat, consider contacting our logo design team. Hat.Co’s team are experts at creating designs for Lincoln, NE, companies and families; we can build something unique yet familiar based on your existing logo.
Fitted Hat Customization Options – Styles of Hats
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in Lincoln, NE, you can look at any of the following options:
- Baseball Caps – Iconic Fitted Hats: Baseball caps come in a wide variety, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Unlike most baseball caps which are entirely solid, a fitted trucker hat gives you airflow from a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –The Best of Both Worlds: Flexfits naturally fit to the wearer’s head via an elastic band.
- It may be debatable whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Why Lincoln, NE, Can’t Get Enough of Custom Fitted Hats
It’s hard to go wrong with any hat style in Lincoln, NE, but fitted hats will always stand out. The polished, fashionable look and perfect fit help them fit in everywhere. You might also be seeing more fitted hats recently used for backwards wear.
Fitted hats are also popular in Lincoln because they are also good fits to wear during activities. Because of their more secure fit, people can wear them while running or moving around without constantly worrying about keeping them on.
Additionally, as we talked about above, because the majority of fitted hats include solid backs, there are more ways to customize them. When you’re focused on branding with hats, the additional space can be a major difference-maker.
Lincoln Custom Fitted Hats FAQs
Not quite ready to start designing your fitted hat? We’ve got some of the most common questions Lincoln, NE, brings up about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on the occasion and purpose of the hat. Each has its benefits and drawbacks, but generally, a fitted hat will will look more professional while a snapback will stand out more.
Do fitted hats grow or shrink as they get older?
When you’re first trying them on and wearing them, they will likely grow a bit. However, as caps get older, they tend to tighten if they experience wear without being properly cared for.
What hat styles are popular now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are frequent choices for Lincoln, NE, residents who want to show off their individuality.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. Regarding decoration, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. While snapbacks and adjustable hats can work backwards, their generally looser fit increases their risk of falling off. A fitted cap will hold tight to your head no matter what direction it’s facing.
Should a fitted hat be a little tight?
Actually, it should be the opposite (at least when you’ve just started wearing it). Because hats normally shrink a bit as they age, it’s normally a good idea to start out with a hat that’s just a tad loose, and then break it in so that it fits right with your individual head.
How should I customize my fitted hat?
We have two tips to take advantage of your fitted hat when customizing:
- Take advantage of the more solid back. Additional logos or variations fit well on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Add some texture – embroidery and patches are both good fits for fitted hats, and give your design a “3-D” effect that other methods won’t.
Is there something else you’re looking for answers on? Take a look at our top 10 custom hat FAQs, or call us and we’ll see if we can find an answer for you.
Hat.Co: Your Custom Fitted Hat Partner
Custom fitted hats give you options that other custom hats don’t. And when you work with Hat.Co, you get everything from style options to custom design services to turn your fitted hat dreams into a reality.
Hat.Co has all the options you need to create your dream hat. Our team has the experience, skills, and resources to make premium hats for Lincoln, NE, and get them to your door fast.
Whatever you need, from design to delivery, we’re ready to assist. And we’re ready for your order now! Check out the custom hat studio, call us at (636) 926-2777 or connect with us online.