Custom Fitted Hats. If you’ve decided to design a custom hat, you probably had some or all of the following in mind: The logo, the shade, the whether it has a mesh back or not – you probably already have an image in your mind. But don’t discount how important the size, fit, and feel of the hat will be.
If you’re thinking about how it will feel on your head, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co has the tools to put your design on one. Begin customizing now by calling (636) 926-2777 or tell us about your hat online.
Here, we’ll talk about what fitted hats are, the different styles available, things to keep in mind while creating your own, and FAQs for Berkeley. You can skip ahead to a given section by clicking the below links:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Custom Fitted Hat Styles
- The Appeal of Custom Fitted Hats in Berkeley, CA
- Custom Fitted Hat Frequently Asked Questions
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that remain at the size they were created, and can’t be manually adjusted. Alternatively, you have snapbacks, which include a plastic strap that you can use to select the size you want.
Besides that, these hats don’t follow a rigid stylistic philosophy. Frequently, their rear will be a solid material (as opposed to mesh), but this isn’t a gurantee: For example, one of our trucker caps has a mesh backing but not an adjustable strap.
Fitted Hat Customization Options – Decoration Method
When you are creating your personalized fitted hat, it’s important to use a logo application method that will make it stand out in Berkeley, CA. Below, we’ve listed the options you’ll have to pick from, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery is a decoration method that involves sewing thread through the fabric of the hat. It’s great for custom fitted hats for the following reasons:
- This is a style with a feel all its own.
- Embroidery is a historic stylistic choice, and it has a look that goes well with fitted hats in Berkeley, CA.
- Embroidery decorations can stand up to wear, a plus if you’ll use this hat as activewear.
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). Here’s what makes them good for custom fitted hats:
- Custom patches can take a lot of wear before needing replacement. These are built to last.
- They can be made of many kinds of materials, from PVC to leather.
- There are tons of options to pick from and customize, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat in the design of your logo. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; that said, you shouldn’t outright dismiss it:
- Despite higher setup fees, the price per unit is fairly low, making it a good fit for bulk orders.
- Screen printing generally is more precise than embroidery, while providing more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which can be attached to the hat, kind of like a patch. DTF and screen printing are roughly equally good fits for custom fitted hats, but have distinct pros:
- For lower quantity orders, this is often the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- There are some special finishes/colors which can only be done this way.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
When designing your custom fitted hat, you’re probably first and foremost thinking about the logo. You’ve put a lot of time and effort into getting it just right, and it should get the lion’s share of the attention. Due to this nearly all custom hats display the logo front and center on the crown of the hat.
That’s not the only option, though, particularly with most fitted hats: put a design on the back. Since most fitted hats have a solid, filled-in rear, you have more options to display your brand and express your creativity. In many cases, people will use the back for a secondary logo, perhaps something event-specific.
If you have an existing primary logo and want to put together a different version or sub-logo to fill out your custom fitted hat, consider contacting our logo designers. Our team is experienced in making logos for Berkeley, CA, organizations and families; working with us, you can make something unique yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Styles
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in Berkeley, CA, you can look at any of the following options:
- Baseball Caps – The Original Fitted Hats: Baseball caps come in a wide variety, and many fitted hats fall into this category.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an exception.
- Flexfit –The Best of Both Worlds: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- You can go back and forth on whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in Berkeley, CA?
It’s hard to go wrong with any hat style in Berkeley, CA, but fitted hats will always stand out. The polished, premium look and clean fit help them fit in in any setting. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
Another reason you’ll see custom fitted hats being worn in Berkeley is that their tight fit makes them good options for activewear. Because of their more secure fit, people can wear them while running or moving around without them falling off.
Finally, as mentioned above, because many fitted hats feature solid backs, there are more ways to customize them. When you’re focused on branding with hats, using a bigger canvas can give you some needed additional exposure.
Berkeley Custom Fitted Hats FAQs
Need answers to some questions before you start designing your fitted hat? We’ve got some of the most frequent questions Berkeley, CA, brings up about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on why and where you’re wearing the hat. Each has its benefits and drawbacks, but generally, a fitted hat will will have a cleaner look while a snapback will be more flashy.
Do fitted hats get bigger or smaller?
When you’re first trying them on and wearing them, they will likely grow a bit. However, as time goes on, they frequently get smaller if they experience wear without being properly cared for.
What hat styles are popular now?
Snapbacks are common to see in current conventional fashion, but fitted hats are still popular with Berkeley, CA, inhabitants who are looking for something a little different from the mainstream.
Hats made with mesh materials are popular because of their breathability, most notably trucker hats. Regarding design, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally looser fit makes them more prone to falling off. On the contrary, fitted hats hold tight to your head regardless of the direction it’s facing.
Should a fitted hat feel a bit tight?
Typically, no (at least when you’re first wearing it). Because hats normally get smaller as they age, you’ll want to start out with a hat that’s just a tad loose, and then break it in to fit your particular head.
How should I customize my fitted hat?
There are two main things to keep in mind when customizing a fitted hat:
- Take advantage of the more solid back. Ancillary designs and patterns are great on the back to give you a chance to show them off when you wouldn’t have otherwise.
- For logo application methods – embroidery and patches are both popular right now, and will make your logo pop off the hat in a premium way.
Have another hat customization question? Take a look at our top 10 custom hat FAQs, or call us and we’ll provide you with direct assistance.
Start Making Your Custom Fitted Hat Today With Hat.Co
Custom fitted hats combine the flexibility of customization with the premium feel of a fitted hat. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to turn your fitted hat dreams into a reality.
Hat.Co has all the options you need to create your dream hat. We’re ready to create and produce hats for Berkeley, CA, and get them in your hands fast.
If you need help with any step of the process, from design to delivery, we can help you. And you can start designing right away! Check out the custom hat studio, reach us at (636) 926-2777 or connect with us online.