Custom Fitted Hats. If you’ve decided to design a custom hat, you probably had some or all of the following in mind: The symbol, the hue, the length and shape of the bill – you probably already have an image in your mind. A lot of people don’t stop to think about the fit, though.
There’s a lot of hat styles to choose from, however, Custom Fitted Hats are second to none in their snug, premium fit. And Hat.Co is ready to get top quality fitted hats on your head. Build your hat today by calling (636) 926-2777 or getting in touch online.
On this page, we’ll discuss what is a fitted hat, styles of hats that can be fitted, design and customization tips, and frequently asked questions for Sacramento. You can skip forward to a given section below:
- What Are Fitted Hats?
- Logo Application Methods for Custom Fitted Hats
- Custom Fitted Hat Styles
- Sacramento, CA’s Reasons for Wearing Custom Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Start Designing Your Custom Fitted Hat

What are Fitted Hats?
Fitted hats are, as the name implies, hats that remain at the size they were created, and can’t be manually adjusted. This is typically in opposition to snapbacks, which have an adjustable strap on the back.
Because of the relatively broad definition, these hats vary a lot from one type to another. Commonly, the backside of the hat will be solid (as opposed to mesh), but there are exceptions: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Logos
When you are creating your personalized fitted hat, you want to pick out a logo application method that will make it stand out in Sacramento, CA. We’ve put together a list of options below, two of which are particularly well-suited to fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread through the fabric of the hat. It’s great for custom fitted hats for the following reasons:
- It creates a textured effect unlike any other method.
- Embroidery often provides a classic, professional look that matches with fitted hats in Sacramento, CA.
- Embroidery is highly durable, a plus if you’ll be active in this hat.
2 Patches Logo Application:
Patches are miniature, standalone versions of your logo. When using them for custom fitted hats, here’s what makes them pair well:
- Custom patches can take a lot of wear before needing replacement. These last a while.
- They can be made of many kinds of materials, from PVC to leather.
- You get the most control over the design, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat using whatever image you decided as a logo. It’s not as natural a look for custom fitted hats; however, it does have several advantages:
- The process scales well and can save you money on bulk orders.
- Screen printing offers a cleaner design than embroidery, while typically offering more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but is different because you first create separate print of the logo, which is then applied using heat. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For lower quantity orders, DTF is ordinarily the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- There are some special finishes/colors which can only be done this way.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
The logo is the centerpiece of your custom fitted hat. The hat’s logo has likely been the focus of your design, and it should get the lion’s share of the attention. Because of this most hats feature the logo front and center on the crown of the hat.
But many fitted hats give you a second option: make use of the back. Because most fitted hats feature a solid, filled-in backside, there’s more space to show off your brand and express your personal style. This makes it an excellent place to put a secondary logo, maybe something event-specific.
For pre-existing logos where you want to make a different version or alternative to fill out your custom fitted hat, you can reach out to our logo designers. Our team is experienced in creating logos for Sacramento, CA, businesses and families; working with us, you can make something new yet comfortable based on your existing logo.
Fitted Hat Customization Options – Styles of Hats
There are several hat styles that can be considered “fitted,” so there’s a lot for Sacramento, CA residents to choose from. But if you need somewhere to get started, we’ve got you covered:
- Baseball Caps – The Original Fitted Hats: Baseball caps were originally so that they would stay on during play, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –The Best of Both Worlds: Flexfits naturally fit to the wearer’s head via an elastic band.
- You can argue over whether or not Flexfit is “fitted,” but they’re comfortable, fit well, and are often hard to beat, like our Port Authority Delta Cap.

Reasons People Wear Custom Fitted Hats in Sacramento, CA
It’s hard to go wrong with any hat style in Sacramento, CA, but the fitted ones will always stand out. The smart, premium look and snug fit help them fit in for any occasion. You might also be seeing more fitted hats recently used for backwards wear.
Another reason you’ll see custom fitted hats being worn in Sacramento is that they are also good fits to wear during activities. Due to the tighter fit, people can wear them while running or moving around without constantly worrying about keeping them on.
Finally, as we talked about above, because most fitted hats feature solid backs, you often have more options when designing them. When you’re focused on branding with hats, the additional space can be a major difference-maker.
Sacramento Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start designing your fitted hat? We’ve got some of the most frequent questions Sacramento, CA, has about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on why and where you’re wearing the hat. Each has pros and cons, but generally, a fitted hat will will have a cleaner look while a snapback will be more flashy.
Do fitted hats grow or shrink as they get older?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. But, as caps get older, they often shrink if they experience wear without being properly cared for.
What hat styles are popular now?
Snapbacks are common to see in current conventional fashion, but fitted hats are frequent choices for Sacramento, CA, locals who are looking for something still stylish, but different.
Hats made with mesh materials are popular because of their breathability, most notably trucker hats. Regarding logo application, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally softer fit makes them more prone to falling off. Meanwhile, fitted caps hold tight to your head regardless of the direction it sits on your head.
Should a fitted hat be a bit tight?
Typically, no (at least when you first purchase it). Because most hats normally shrink a bit as they age, it’s normally a good idea to start out with a hat that’s just a tad loose, and then break it in to fit your particular head.
How should I customize my fitted hat?
Ultimately, you should customize it in a way that works well for you! But if you want to get the most out of your hat, here are a couple of tips:
- If your fitted hat, like most, has a solid back, use it to your advantage. Put a logo or design on the back since you have more space and structure.
- Add some texture – embroidery and patches are both good fits for fitted hats, and can add a “3-D” element to your design.
Is there something else you’re looking for answers on? Read through our top 10 custom hat FAQs, or get in contact with us and we’ll help you out.
Start Your Custom Fitted Hats Order With Hat.Co
Custom fitted hats combine the flexibility of customization with the premium feel of a fitted hat. You can get started today, whether you’re creating it from scratch or want to use our custom design services to build the perfect fitted hat for your style or event.
Hat.Co gives you the tools to make it possible. We help with everything from day one until they reach Sacramento, CA, and get them in your hands fast.
If you need help with any step of the process, from design to delivery, we can help you. And you can start designing today! Try out the custom hat studio, reach out to us at (636) 926-2777 or get a quote online.