Custom Fitted Hats. If you’ve decided to design a custom hat, you probably started by thinking about some key aspects of how the hat will look: The picture, the colors, the length and shape of the bill – it’s easy to visualize the style of the hat. A lot of people don’t stop to think about the fit, though.
While you have options, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co is ready to make it a reality. Start designing today by calling (636) 926-2777 or tell us about your project online.
On this page, we’ll discuss what is a fitted hat, styles of hats that can be fitted, design and customization tips, and frequently asked questions for Irving. You can jump ahead to each section by clicking the below links:
- What Are Fitted Hats?
- Logo Application Methods for Custom Fitted Hats
- Custom Fitted Hat Styles
- Why People in Irving Wear Custom Fitted Hats
- Custom Fitted Hat FAQs
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
If you guessed that fitted hats can’t change size, you’d be correct. They’re hats that lack a size-adjusting strap in the back. This is typically in opposition to snapbacks, which you can change the size of via a strap in the back.
Since there’s really only the one requirement, these hats vary a lot from one type to another. Commonly, they will have a more solid back (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Logos
If you are making a custom fitted hat, keep in mind, you’ll have to decide on a logo application method goes along with both the hat style and the fashion in Irving, TX. Below, we’ve listed the options you’ll have to pick from, two of which are particularly well-suited to fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread into the material of the hat. Custom fitted hats in particular work well with embroidery because:
- It creates a textured effect unlike any other method.
- Embroidery gives off a charming, old-school look that matches with fitted hats in Irving, TX.
- Embroidery is highly durable, a major benefit if you’ll use this hat as activewear.
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. For custom fitted hats in particular, you can reap the following benefits:
- Custom patches can take a lot of wear before needing replacement. These are built to last.
- You have several material options, from PVC to leather.
- They are incredibly customizable, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat with your design. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; that said, it does have several advantages:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- Screen printing generally is more precise than embroidery, while including more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which is then applied using heat. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For small orders, DTF is ordinarily the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- You can take advantage of unique finishes/colors that are only capable via this method.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
Custom hats are almost always centered around the logo, and for good reason. It’s likely been the primary place you’ve put your effort into the hat, and it should get the lion’s share of the attention. Due to this the majority hats show off the logo front and center on the crown of the hat.
You’re not limited to this with fitted hats, though: You can also put something on the back. Because the majority of fitted hats have a solid, filled-in rear, you have more options to display your brand and express your personal style. In many cases, people will use the back for a secondary logo, maybe something more subtle.
For pre-existing logos where you want to create a different version or alternative to fill out your custom fitted hat, consider contacting our logo design team. Hat.Co’s team is experienced in creating designs for Irving, TX, companies and families; working with us, you can make something new yet familiar based on your existing logo.
Fitted Hat Customization Options – Styles of Hats
There are several hat styles that can be considered “fitted,” so there’s a lot for Irving, TX residents to choose from. But if you need somewhere to get started, we’ve got you covered:
- Baseball Caps – Iconic Fitted Hats: Baseball caps come in a wide variety, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Unlike most baseball caps which are entirely solid, a fitted trucker hat gives you airflow from a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –The Best of Both Worlds: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- You can go back and forth on whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Reasons People Wear Custom Fitted Hats in Irving, TX
It’s hard to go wrong with any hat style in Irving, TX, but the fitted ones will always stand out. The polished, fashionable look and snug fit help them fit in in any setting. Fitted hats are also making a comeback for backwards wear.
Fitted hats are also popular in Irving because sporty individuals like to wear them during activities. Because of their more secure fit, people can wear them while playing sports or moving around without constantly worrying about keeping them on.
Finally, as mentioned above, because the majority of fitted hats include solid backs, you often have more options when designing them. When you’re focused on branding with hats, having some extra real estate can give you some needed additional exposure.
Irving Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start designing your fitted hat? We’ve got some of the most frequent questions Irving, TX, has about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on why and where you’re wearing the hat. Each has its benefits and drawbacks, but in most cases, a fitted hat will will look more professional while a snapback will be bolder.
Do fitted hats grow or shrink as they get older?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. However, as caps get older, they normally get smaller if they experience wear without being properly cared for.
What hat styles are fashionable now?
Snapbacks are common to see in current conventional fashion, but fitted hats are frequent choices for Irving, TX, locals who want to stand out from the crowd.
We’re also seeing more people interested in hats with mesh on the sides/back, most notably trucker hats. Regarding logo application, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Fitted hats are good choices to wear backwards because of their snug fit. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally looser fit makes them more prone to falling off. Meanwhile, fitted caps hold tight to your head no matter what direction you wear it.
Should a fitted hat feel a bit tight?
Actually, it should be the opposite (at least when you’ve just started wearing it). Because hats tend to get smaller over time, you’ll want to start out with a hat that’s just a bit loose, and then break it in to fit your particular head.
How should I design my fitted hat?
There are two main things to keep in mind when customizing a fitted hat:
- Most fitted hats have a wide, solid back. Make use of it. Put a logo or design on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Make your logo stand out – embroidery and patches are both great options, and will make your logo pop off the hat in a premium way.
Still have a question that we didn’t cover? See if it’s in our top 10 custom hat FAQs, or call us and we’ll provide you with direct assistance.
Hat.Co: Offering Premium Custom Fitted Hats to Irving, TX
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to turn your fitted hat dreams into a reality.
Hat.Co has all the options you need to create your dream hat. We help with everything from day one until they reach Irving, TX, and get them to your door fast.
However, you need assistance, from design to delivery, we’ll be by your side. And you can start customizing right away! Use the custom hat studio, reach out to us at (636) 926-2777 or connect with us online.