Custom Fitted Hats. If you’ve decided to design a custom hat, you probably had some or all of the following in mind: The symbol, the shade, the maybe even the material and texture – you probably already have an image in your mind. But what about the sizing?
If you’re thinking about how it will feel on your head, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co is ready to get top quality fitted hats on your head. Start your order now by calling (636) 926-2777 or using our form online.
Below, we’ll talk about what is a fitted hat, which hat styles could be fitted, design and customization tips, and frequently asked questions for Amarillo. You can jump ahead to a given section below:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Types of Fitted Hats You Can Customize
- The Appeal of Custom Fitted Hats in Amarillo, TX
- Custom Fitted Hat Questions and Answers
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
Fitted hats are, as the name implies, hats that lack a size-adjusting strap in the back. Alternatively, you have snapbacks, which you can change the size of via a strap in the back.
Since there’s really only the one requirement, these hats can be any of a variety of styles. Frequently, their rear will be a solid material (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps has a mesh backing but not an adjustable strap.
Fitted Hat Customization Options – Logos
If you are customizing your fitted hat, it’s important to use a logo and decoration method that will make it stand out in Amarillo, TX. There are four main options available, the first two are great for fitted hats:
1 Embroidery Logo Application:
Embroidery is a popular hat customization technique. Embroidering works by sewing thread through the body of the hat. Custom fitted hats in particular work well with embroidery because:
- This is a style with a feel all its own.
- Embroidery is a historic stylistic choice, and it has a look that pairs excellently with fitted hats in Amarillo, TX.
- Embroidery is one of the most durable designs, a plus if you’ll be active in this hat.
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). When using them for custom fitted hats, here’s what makes them pair well:
- Custom patches can take a lot of wear before needing replacement. These are incredibly durable.
- You can pick from a variety of materials, from PVC to leather.
- There are tons of options to pick from and customize, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat with your design. It’s not as natural a look for custom fitted hats; that said, it does have several advantages:
- The process scales well and can save you money on bulk orders.
- This method generally is more precise than embroidery, while typically offering more colors than leather patches.
- Though it probably won’t last as long as embroidery or patches, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is anothering “printing” method, like screenprinting, but is different because you first create separate print of the logo, which later can be affixed to the custom hat. DTF and screen printing are roughly equally good fits for custom fitted hats, but have distinct pros:
- For lower quantity orders, DTF is usually the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- There are some special finishes/colors which can only be done via this method.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
When designing your custom fitted hat, you’re probably first and foremost thinking about the logo. You’ve put a lot of time and effort into getting it just right, and you want to show it off. Due to this most hats feature the logo right in the middle of the crown of the hat.
That’s not the only option, though, particularly with most fitted hats: put a design on the back. Because the majority of fitted hats have a solid, filled-in rear, you get additional real estate to show off your brand and express your personal style. The back is a great spot for a secondary logo, maybe something more subtle.
If you have an existing primary logo and want to put together a different version or sub-logo to fill out your custom fitted hat, we recommend working with our logo designers. Our team are experts at making logos for Amarillo, TX, businesses and families; working with us, you can make something new yet familiar based on your existing logo.
Fitted Hat Customization Options – Styles of Hats
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in Amarillo, TX, you can look at any of the following options:
- Baseball Caps – Iconic Fitted Hats: Baseball caps were originally so that they would stay on during play, and you’ll find many fitted hat options among them.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is a fitted option.
- Flexfit –The Best of Both Worlds: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- You can argue over whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Reasons People Wear Custom Fitted Hats in Amarillo, TX
It’s hard to go wrong with any hat style in Amarillo, TX, but the fitted ones will always make an impact. The polished, classy look and perfect fit help them fit in anywhere. Fitted hats are also making a comeback for backwards wear.
In addition to fitting in well with Amarillo fashion, their tight fit makes them good options for activewear. Due to the tighter fit, people can wear them while playing sports or moving around without them falling off.
Additionally, as mentioned above, because most fitted hats have solid backs, you often have more options when designing them. When you’re focused on branding with hats, using a bigger canvas can go a long way.
Amarillo Custom Fitted Hats FAQs
Not quite ready to start creating your fitted hat? We’ve got some of the most popular questions Amarillo, TX, has about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on why and where you’re wearing the hat. Each has pros and cons, but for most situations, a fitted hat will provide a more uniform look while a snapback will be more flashy.
Do fitted hats loosen or tighten as they age?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. That said, as caps get older, they often shrink if they experience wear without being properly cared for.
What hat styles are popular now?
Snapbacks are common to see in current conventional fashion, but fitted hats are still popular with Amarillo, TX, locals who are looking for something still stylish, but different.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. And for design, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Fitted hats are good choices to wear backwards because of their snug fit. Even though you can wear any hat backwards, other hat styles’ generally softer fit increases their risk of falling off. Meanwhile, fitted caps hold tight to your head regardless of the direction you wear it.
Should a fitted hat feel a bit tight?
Normally not (at least when you’re first wearing it). Because hats tend to shrink a bit as they age, we typically recommend starting out with a hat that’s just a bit loose, and then break it in so that it fits right with your individual head.
How should I customize my fitted hat?
There are two main things to keep in mind when customizing a fitted hat:
- Most fitted hats have a wide, solid back. Make use of it. Ancillary designs and patterns are great on the back since you have more space and structure.
- Add some texture – embroidery and patches are both good fits for fitted hats, and can add a “3-D” element to your design.
Have another hat customization question? Take a look at our top 10 custom hat FAQs, or give us a call and we’ll provide you with direct assistance.
Start Making Your Custom Fitted Hat Today With Hat.Co
Custom fitted hats give you options that other custom hats don’t. You can get started today, whether you’re creating it from scratch or want to use our custom design services to create the fitted hat you’ve always wanted to wear.
Hat.Co has all the options you need to create your dream hat. Our team has the experience, skills, and resources to make premium hats for Amarillo, TX, and get them to your door fast.
If you have any questions or need anything, from design to delivery, we’ll be by your side. And you can get started right away! Use the custom hat studio, reach us at (636) 926-2777 or tell us about your project online.