Custom Fitted Hats. When you’re looking to make a custom hat, you probably had some or all of the following in mind: The logo, the colors, the length and shape of the bill – it’s easy to visualize the style of the hat. A lot of people don’t stop to think about the fit, though.
Many hat styles are available, but, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co is ready to get top quality fitted hats on your head. Get started today by calling (636) 926-2777 or using our form online.
On this page, we’ll go over what is a fitted hat, the different styles available, how to effectively customize them, and common questions for Paterson. You can jump forward to a given section by using this list:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Types of Fitted Hats You Can Customize
- Why People in Paterson Wear Custom Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
If you guessed that fitted hats can’t change size, you’d be correct. They’re hats that have been designed to be a specific size, rather than adjustable. This is typically in opposition to snapbacks, which have an adjustable strap on the back.
Since there’s really only the one requirement, these hats can be any of a variety of styles. Commonly, they will have a more solid back (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Logo Application
When you are designing the ultimate fitted hat, keep in mind, you’ll have to decide on a logo and decoration method that fits the hat, while still standing out in Paterson, NJ. We’ve put together a list of options below, the first two are great for fitted hats:
1 Embroidery Logo Application:
Embroidery is a popular hat customization technique. Embroidering works by sewing thread through the fabric of the hat. Embroidery is our top recommendation for getting your design onto a custom fitted hat, because:
- The 3D effect you get with embroidery is completely unique.
- Embroidery gives off a charming, old-school look that matches with fitted hats in Paterson, NJ.
- Embroidery is one of the most durable designs, a plus if you’ll wear this hat for activities.
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. When using them for custom fitted hats, here’s what makes them pair well:
- Custom patches can take a lot of wear before needing replacement. These are incredibly durable.
- You have several material options, from PVC to leather.
- You get the most control over the design, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat with your design. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; that said, there are features that make it the right choice for some projects:
- Despite higher setup fees, the price per unit is fairly low, making it a good fit for bulk orders.
- Screen printing offers a cleaner design than embroidery, while including more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but starts by creating a separate print of the logo, which is then applied using heat. It is about equally as good of an option as screen printing overall, with different benefits:
- For small orders, DTF is usually the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- There are some special finishes/colors which can only be done via this method.
Custom Fitted Hats Pro-Tip: Put Something on the Back
When designing your custom fitted hat, you’re probably first and foremost thinking about the logo. You’ve put a lot of time and effort into getting it just right, and it should get the lion’s share of the attention. Because of this the majority hats show off the logo front and center on the crown of the hat.
You’re not limited to this with fitted hats, though: You can also make use of the back. Because many fitted hats have a solid, filled-in rear, there’s more space to display your brand and express your personal style. This makes it an excellent place to put a secondary logo, maybe something event-specific.
If you have an existing primary logo and want to put together a variation or alternative to fill out your custom fitted hat, consider contacting our logo designers. Hat.Co’s team is experienced in making designs for Paterson, NJ, businesses and families; our goal is to give you something unique yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Types
Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Paterson, NJ:
- Baseball Caps – Iconic Fitted Hats: Baseball caps were originally so that they would stay on during play, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is a fitted baseball cap.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –Between Fitted And Adjustable: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- It may be debatable whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in Paterson, NJ?
It’s hard to go wrong with any hat style in Paterson, NJ, but the fitted ones will always stand out. The smart, fashionable look and perfect fit help them fit in everywhere. You might also be seeing more fitted hats recently used for backwards wear.
Fitted hats are also popular in Paterson because sporty individuals like to wear them during activities. Because they fit more snugly, people can wear them while playing sports or moving around without them falling off.
Finally, as discussed above, because most fitted hats feature solid backs, they provide more customization options. When you’re focused on branding with hats, the additional space can go a long way.
Paterson Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start creating your fitted hat? We’ve got some of the most common questions Paterson, NJ, asks about custom fitted hats:
What looks better, fitted or snapback?
Fitted hats versus snapbacks mostly depends on the occasion and purpose of the hat. Each has its benefits and drawbacks, but in most cases, a fitted hat will provide a more uniform look while a snapback will stand out more.
Do fitted hats grow or shrink as they get older?
When you’re first trying them on and wearing them, they will likely grow a bit. However, as time goes on, they tend to shrink if they experience wear without being properly cared for.
What hat styles are fashionable now?
, but fitted hats are still popular with Paterson, NJ, residents who are looking for something a little different from the mainstream.
We’re also seeing more people interested in hats with mesh on the sides/back, most notably trucker hats. Regarding design, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. Even though you can wear any hat backwards, other hat styles’ generally looser fit makes them more prone to falling off. On the contrary, fitted hats hold tight to your head regardless of the direction you wear it.
Should a fitted hat feel a bit tight?
Actually, it should be the opposite (at least when you’ve just started wearing it). Because hats tend to get smaller over time, we typically recommend starting out with a hat that’s just a tad loose, and then break it in to make its shape and fit work well for you.
How should I customize my fitted hat?
If you’re designing a custom fitted hat, make use of the following tips:
- If your fitted hat, like most, has a solid back, use it to your advantage. Put a logo or design on the back since you have more space and structure.
- Add some texture – embroidery and patches are both good fits for fitted hats, and give your design a “3-D” effect that other methods won’t.
Is there something else you’re looking for answers on? Check out our top 10 custom hat FAQs, or give us a call and we’ll see if we can find an answer for you.
Ready to Make a Custom Fitted Hat? Call Hat.Co Now!
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. And when you work with Hat.Co, you get everything from style options to custom design services to create the fitted hat you’ve always wanted to wear.
Hat.Co is your partner for making the ultimate fitted hat. We’re ready to create and produce hats for Paterson, NJ, and get them in your hands fast.
If you need help with any step of the process, from design to delivery, we’ll be by your side. And we’re ready for your order now! Check out the custom hat studio, reach out to us at (636) 926-2777 or tell us more online.