Custom Fitted Hats. If you’ve decided to design a custom hat, you probably started by thinking about some key aspects of how the hat will look: The logo, the shade, the maybe even the material and texture – if you’re taking the time to customize your hat, the looks are often the priority. But what about the sizing?
There’s a lot of hat styles to choose from, however, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co is ready to get top quality fitted hats on your head. Get started today by calling (636) 926-2777 or tell us about your hat online.
Below, we’ll go over what fitted hats are, styles of hats that can be fitted, design and customization tips, and common questions for Reno. You can jump ahead to a given section by using this list:
- What Are Fitted Hats?
- Logo Application Methods for Custom Fitted Hats
- Styles of Hats That Can be Fitted
- Why People in Reno Wear Custom Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Get Started With Your Custom Fitted Hat

What are Fitted Hats?
Fitted hats are, as the name implies, hats that remain at the size they were created, and can’t be manually adjusted. This is typically in opposition to snapbacks, which you can change the size of via a strap in the back.
Since there’s really only the one requirement, these hats vary a lot from one type to another. Commonly, the backside of the hat will be solid (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Logo Application
If you are creating your personalized fitted hat, you want to pick out a logo and decoration method goes along with both the hat style and the fashion in Reno, NV. There are four main options available, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread through the material of the hat. Embroidery is our top recommendation for getting your design onto a custom fitted hat, because:
- The 3D effect you get with embroidery is completely unique.
- Embroidery often provides a classic, professional look that matches with fitted hats in Reno, NV.
- Embroidery is highly durable, a plus if you’ll use this hat as activewear.
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. For custom fitted hats in particular, you can reap the following benefits:
- Custom patches can take a lot of wear before needing replacement. These are built to last.
- You can pick from a variety of materials, from PVC to leather.
- There are tons of options to pick from and customize, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat in the design of your logo. It’s not as natural a look for custom fitted hats, but you shouldn’t outright dismiss it:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- This method allows more fine detail than embroidery, while including more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but starts by creating a separate print of the logo, which later can be affixed to the custom hat. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For small orders, this is often the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- You can take advantage of unique finishes/colors that can only be done via this method.
Custom Fitted Hats Pro-Tip: Put Something on the Back
The logo is the centerpiece of your custom fitted hat. The hat’s logo has likely been the focus of your design, and it should get the lion’s share of the attention. That’s why nearly all custom hats feature the logo front and center on the crown of the hat.
But many fitted hats give you a second option: take advantage of the back. Since the majority of fitted hats feature a solid, filled-in back, there’s more space to advertise your brand and express your creativity. This makes it an excellent place to put a secondary logo, perhaps something event-specific.
If you have an existing primary logo and want to put together a different version or alternative to fill out your custom fitted hat, you can reach out to our logo designers. Our team are experts at creating logos for Reno, NV, businesses and families; our goal is to give you something new yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Styles
Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Reno, NV:
- Baseball Caps – Iconic Fitted Hats: Baseball caps come in a wide variety, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is a fitted baseball cap.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is an exception.
- Flexfit –The Best of Both Worlds: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- It may be debatable whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in Reno, NV?
There are a lot of popular hat styles in Reno, NV, but fitted hats will always make an impact. The polished, fashionable look and perfect fit make them a popular choice all over. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
Fitted hats are also popular in Reno because they are also good fits to wear during activities. Because of their more secure fit, people can wear them while playing sports or moving around without constantly worrying about keeping them on.
Lastly, as we talked about above, because many fitted hats include solid backs, you often have more options when designing them. When you’re focused on branding with hats, having some extra real estate can go a long way.
Reno Custom Fitted Hats FAQs
Need answers to some questions before you start creating your fitted hat? We’ve got some of the most popular questions Reno, NV, has about custom fitted hats:
What looks better, fitted or snapback?
Fitted hats versus snapbacks mostly depends on why and where you’re wearing the hat. Each has its benefits and drawbacks, but for most situations, a fitted hat will provide a more uniform look while a snapback will stand out more.
Do fitted hats change size over time?
When you’re first trying them on and wearing them, they will likely grow a bit. But, as fitted hats age, they normally shrink if they experience wear without being properly cared for.
What hat styles are popular now?
, but fitted hats are often worn by Reno, NV, citizens who want to stand out from the crowd.
Hats made with mesh materials are popular because of their breathability, most notably trucker hats. And for logo application, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally softer fit makes them more prone to falling off. A fitted cap will hold tight to your head regardless of the direction you wear it.
Should a fitted hat feel a little tight?
Normally not (at least when you first purchase it). Because most hats normally grow a bit tighter as they age, you’ll want to start out with a hat that’s just a bit loose, and then break it in to fit your particular head.
How should I design my fitted hat?
We have two tips to take advantage of your fitted hat when customizing:
- Most fitted hats have a wide, solid back. Make use of it. Ancillary designs and patterns are great on the back since you have more space and structure.
- Add some texture – embroidery and patches are both good fits for fitted hats, and can add a “3-D” element to your design.
Is there something else you’re looking for answers on? You can read our top 10 custom hat FAQs, or reach out to us and we’ll provide you with direct assistance.
Hat.Co: Your Custom Fitted Hat Partner
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. You can get started today, whether you’re creating it from scratch or want to use our custom design services to build the perfect fitted hat for your style or event.
Hat.Co is your partner for making the ultimate fitted hat. We’re ready to create and produce hats for Reno, NV, and get them to your door fast.
If you need help with any step of the process, from design to delivery, we’ll be by your side. And you can get started today! Check out the custom hat studio, call (636) 926-2777 or connect with us online.