Custom Fitted Hats. If you’ve decided to design a custom hat, you probably had some or all of the following in mind: The emblem, the shade, the maybe even the material and texture – you probably already have an image in your mind. But don’t discount how important the size, fit, and feel of the hat will be.
If you’re thinking about how it will feel on your head, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co is ready to make it a reality. Start your order now by calling (636) 926-2777 or tell us about your project online.
Today, we’ll look at what is a fitted hat, styles of hats that can be fitted, things to keep in mind while creating your own, and frequently asked questions for Washington. You can skip forward to each section by using this list:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Types of Fitted Hats You Can Customize
- Reasons Why People Wear Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that lack a size-adjusting strap in the back. The typical counter to this is snapbacks, which you can change the size of via a strap in the back.
Since there’s really only the one requirement, fitted hats can be very different from each other. Frequently, their rear will be a solid material (as opposed to mesh), but this isn’t a gurantee: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Decoration Method
If you are making a custom fitted hat, you want to pick out a logo and decoration method that will make it stand out in Washington, DC. There are four main options available, two of which are particularly well-suited to fitted hats:
1 Embroidery Logo Application:
Embroidery is a popular hat customization technique. Embroidering works by sewing thread through the fabric of the hat. Custom fitted hats in particular work well with embroidery because:
- The 3D effect you get with embroidery is completely unique.
- Embroidery gives off a charming, old-school look that matches with fitted hats in Washington, DC.
- Embroidery is highly durable, a plus if you’ll be active in this hat.
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). Here’s what makes them good for custom fitted hats:
- Custom patches can take a lot of wear before needing replacement. These last a while.
- You have several material options, from PVC to leather.
- They are incredibly customizable, more than you’ll get with embroidery, screen printing, or DTF/heat transfer.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat using whatever image you decided as a logo. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; that said, you shouldn’t outright dismiss it:
- The process scales well and can save you money on bulk orders.
- Screen printing allows more fine detail than embroidery, while including more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still durable if cleaned, stored, and worn properly.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which is then applied using heat. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For small orders, this is often the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- There are some special finishes/colors that can only be done this way.
Custom Fitted Hats Pro-Tip: Make Use of The Hat’s Back
Custom hats are almost always centered around the logo, and for good reason. It’s likely been the primary place you’ve put your effort into the hat, and it should get the lion’s share of the attention. That’s why most hats feature the logo right in the middle of the crown of the hat.
You’re not limited to this with fitted hats, though: You can also take advantage of the back. Because many fitted hats feature a solid, filled-in backside, you get additional real estate to show off your brand and express your personal taste. The back is a great spot for a secondary logo, perhaps something more subtle.
If you have an existing primary logo and want to make a different version or sub-logo to fill out your custom fitted hat, we recommend working with our logo design specialists. Our team are experts at creating designs for Washington, DC, companies and families; working with us, you can make something fresh yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Styles
There are several hat styles that can be considered “fitted,” so there’s a lot for Washington, DC residents to choose from. But if you need somewhere to get started, we’ve got you covered:
- Baseball Caps – The Original Fitted Hats: Baseball caps were originally so that they would stay on during play, and you’ll find many fitted hat options among them.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is a fitted option.
- Flexfit –Between Fitted And Adjustable: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- It may be debatable whether or not Flexfit is “fitted,” but they’re comfortable, fit well, and are often hard to beat, like our Port Authority Delta Cap.

Reasons People Wear Custom Fitted Hats in Washington, DC
Washington, DC residents will always wear all kinds of hats, but fitted caps will always stand out. The polished, fashionable look and perfect fit help them fit in all over. You might also be seeing more fitted hats recently used for backwards wear.
In addition to fitting in well with Washington fashion, they are also good fits to wear during activities. Because of their more secure fit, people can wear them while playing sports or moving around without risking losing them.
Additionally, as discussed above, because many fitted hats feature solid backs, there are more ways to customize them. When you’re focused on branding with hats, the additional space can make a big difference.
Washington Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start customizing your fitted hat? We’ve got some of the most frequent questions Washington, DC, has about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on the occasion and purpose of the hat. Each has its benefits and drawbacks, but generally, a fitted hat will will look more professional while a snapback will stand out more.
Do fitted hats get bigger or smaller?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. That said, as time goes on, they tend to shrink if they experience wear without being properly cared for.
What hat styles are trending now?
Snapbacks are common to see in current conventional fashion, but fitted hats are frequent choices for Washington, DC, citizens who want to stand out from the crowd.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. For logo application, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. While snapbacks and adjustable hats can work backwards, their generally looser fit makes them more prone to falling off. A fitted cap will hold tight to your head regardless of the direction it sits on your head.
Should a fitted hat feel a bit tight?
Actually, it should be the opposite (at least when you’re first wearing it). Because hats normally shrink a bit over time, you’ll want to start out with a hat that’s just a bit loose, and then break it in to make its shape and fit work well for you.
How should I design my fitted hat?
We have two tips to take advantage of your fitted hat when customizing:
- Take advantage of the more solid back. Additional logos or variations fit well on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Make your logo stand out – embroidery and patches are both good fits for fitted hats, and can add a “3-D” element to your design.
Have another hat customization question? See if it’s in our top 10 custom hat FAQs, or give us a call and we’ll provide you with direct assistance.
Start Making Your Custom Fitted Hat Today With Hat.Co
Custom fitted hats give you options that other custom hats don’t. And when you work with Hat.Co, you get everything from style options to custom design services to build the perfect fitted hat for your style or event.
Hat.Co is your partner for making the ultimate fitted hat. Our team has the experience, skills, and resources to make premium hats for Washington, DC, and get them on your head fast.
Whatever you need, from design to delivery, we can help you. And you can get started today! Try out the custom hat studio, call (636) 926-2777 or connect with us online.