Custom Fitted Hats. When designing a custom hat, most people start with the visuals. You probably had some or all of the following in mind: The logo, the shade, the length and shape of the bill – it’s easy to visualize the style of the hat. A lot of people don’t stop to think about the fit, though.
If you’re thinking about how it will feel on your head, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co is ready to make it a reality. Start creating now by calling (636) 926-2777 or sending us some details online.
Today, we’ll look at what fitted hats are, styles of hats that can be fitted, design and customization tips, and frequently asked questions for Springfield. You can jump forward to a given section below:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Styles of Hats That Can be Fitted
- Springfield, IL’s Reasons for Wearing Custom Fitted Hats
- Custom Fitted Hat Questions and Answers
- Get Started With Your Custom Fitted Hat

What are Fitted Hats?
If you guessed that fitted hats can’t change size, you’d be correct. They’re hats that remain at the size they were created, and can’t be manually adjusted. This is typically in opposition to snapbacks, which include a plastic strap that you can use to select the size you want.
Since there’s really only the one requirement, these hats can be any of a variety of styles. Normally, the backside of the hat will be solid (as opposed to mesh), but there are exceptions: For example, one of our trucker caps has a mesh backing but not an adjustable strap.
Fitted Hat Customization Options – Logos
If you are creating your personalized fitted hat, keep in mind, you’ll have to decide on a logo application method goes along with both the hat style and the fashion in Springfield, IL. There are four main options available, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery is a popular hat customization technique. Embroidering works by sewing thread through the body of the hat. It’s great for custom fitted hats for the following reasons:
- The 3D effect you get with embroidery is completely unique.
- Embroidery often provides a classic, professional look that pairs excellently with fitted hats in Springfield, IL.
- Because it’s woven into the hat, embroidery decoration is long-lasting, a plus if there’s a chance you’ll do any running around in this hat (common for fitted hats).
2 Patches Logo Application:
Patches are miniature, standalone versions of your logo. Here’s what makes them good for custom fitted hats:
- Custom patches can take a lot of wear before needing replacement. These are incredibly durable.
- They can be made of many kinds of materials, from PVC to leather.
- They are incredibly customizable, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat using whatever image you decided as a logo. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; that said, it does have several advantages:
- The process scales well and can save you money on bulk orders.
- Screen printing allows more fine detail than embroidery, while providing more colors than leather patches.
- Though it probably won’t last as long as embroidery or patches, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which later can be affixed to the custom hat. It is about equally as good of an option as screen printing overall, with different benefits:
- For lower quantity orders, DTF is usually the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- There are some special finishes/colors that can only be done via this method.
Custom Fitted Hats Pro-Tip: Make Use of The Hat’s Back
The logo is the centerpiece of your custom fitted hat. You’ve put a lot of time and effort into getting it just right, and you want to show it off. Due to this most hats show off the logo right in the middle of the crown of the hat.
But many fitted hats give you a second option: take advantage of the back. Since the majority of fitted hats have a solid, filled-in rear, you have more options to advertise your brand and express your personal taste. The back is a great spot for a secondary logo, maybe something event-specific.
If you have an existing primary logo and want to make a variation or alternative to fill out your custom fitted hat, consider contacting our logo designers. Hat.Co’s team is experienced in creating logos for Springfield, IL, organizations and families; working with us, you can make something unique yet familiar based on your existing logo.
Fitted Hat Customization Options – Styles of Hats
Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Springfield, IL:
- Baseball Caps – The Original Fitted Hats: Baseball caps come in a wide variety, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Unlike most baseball caps which are entirely solid, a fitted trucker hat gives you airflow from a mesh back.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is an exception.
- Flexfit –The Best of Both Worlds: Flexfits naturally fit to the wearer’s head via an elastic band.
- You can go back and forth on whether or not Flexfit is “fitted,” but they’re comfortable, fit well, and are often hard to beat, like our Port Authority Delta Cap.

Why Springfield, IL, Can’t Get Enough of Custom Fitted Hats
It’s hard to go wrong with any hat style in Springfield, IL, but the fitted ones will always make an impact. The polished, classy look and snug fit make them a popular choice all over. You might also be seeing more fitted hats recently used for backwards wear.
Another reason you’ll see custom fitted hats being worn in Springfield is that their tight fit makes them good options for activewear. Because of their more secure fit, people can wear them while playing sports or moving around without risking losing them.
Lastly, as discussed above, because the majority of fitted hats have solid backs, there are more ways to customize them. When you’re focused on branding with hats, using a bigger canvas can make a big difference.
Springfield Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start creating your fitted hat? We’ve got some of the most frequent questions Springfield, IL, asks about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on the occasion and purpose of the hat. Each has its benefits and drawbacks, but in most cases, a fitted hat will will have a cleaner look while a snapback will be bolder.
Do fitted hats get bigger or smaller?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. But, as time goes on, they normally tighten if they experience wear without being properly cared for.
What hat styles are trending now?
, but fitted hats are frequent choices for Springfield, IL, residents who want to stand out from the crowd.
Hats made with mesh materials are popular because of their breathability, most notably trucker hats. And for logo application, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally looser fit increases their risk of falling off. On the contrary, fitted hats hold tight to your head no matter what direction you wear it.
Should a fitted hat feel a bit tight?
Normally not (at least when you’ve just started wearing it). Because hats tend to grow a bit tighter as they age, we typically recommend starting out with a hat that’s just a tad loose, and then break it in to fit your particular head.
How should I customize my fitted hat?
Ultimately, you should customize it in a way that works well for you! But if you want to get the most out of your hat, here are a couple of tips:
- If your fitted hat, like most, has a solid back, use it to your advantage. Ancillary designs and patterns are great on the back since you have more space and structure.
- Add some texture – embroidery and patches are both popular right now, and will make your logo pop off the hat in a premium way.
Have another hat customization question? You can read our top 10 custom hat FAQs, or get in contact with us and we’ll see if we can find an answer for you.
Start Making Your Custom Fitted Hat Today With Hat.Co
Custom fitted hats give you options that other custom hats don’t. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to turn your fitted hat dreams into a reality.
Hat.Co has all the options you need to create your dream hat. We help with everything from day one until they reach Springfield, IL, and get them on your head fast.
If you have any questions or need anything, from design to delivery, we can help you. And you can start customizing now! Try out the custom hat studio, call us at (636) 926-2777 or fill out our form online.