Custom Fitted Hats. When designing a custom hat, most people start with the visuals. You probably had some or all of the following in mind: The emblem, the colors, the length and shape of the bill – if you’re taking the time to customize your hat, the looks are often the priority. But don’t discount how important the size, fit, and feel of the hat will be.
There’s a lot of hat styles to choose from, however, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co is ready to make it a reality. Build your hat today by calling (636) 926-2777 or getting a quote online.
On this page, we’ll go over what fitted hats are, the different styles available, how to effectively customize them, and common questions for Montgomery. You can skip forward to a given section by using this list:
- What Are Fitted Hats?
- Custom Fitted Hat Decoration Methods
- Custom Fitted Hat Styles
- Why People in Montgomery Wear Custom Fitted Hats
- Custom Fitted Hat Questions and Answers
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that lack a size-adjusting strap in the back. The typical counter to this is snapbacks, which you can change the size of via a strap in the back.
Because of the relatively broad definition, these hats aren’t limited to any one style. Commonly, their rear will be a solid material (as opposed to mesh), but some fitted hats don’t fit this mold: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Logos
If you are creating your personalized fitted hat, keep in mind, you’ll have to decide on a logo application method that fits the hat, while still standing out in Montgomery, AL. There are four main options available, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery is a decoration method that involves sewing thread into the material of the hat. It’s great for custom fitted hats for the following reasons:
- It creates a textured effect unlike any other method.
- Embroidery often provides a classic, professional look that pairs excellently with fitted hats in Montgomery, AL.
- Because it’s woven into the hat, embroidery decoration is long-lasting, a major benefit if there’s a chance you’ll do any running around in this hat (common for fitted hats).
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. Here’s what makes them good for custom fitted hats:
- Custom patches give your logo the sturdiest application. These are built to last.
- You have several material options, from PVC to leather.
- They are incredibly customizable, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat using whatever image you decided as a logo. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; that said, there are features that make it the right choice for some projects:
- Despite higher setup fees, the price per unit is fairly low, making it a good fit for bulk orders.
- Screen printing offers a cleaner design than embroidery, while typically offering more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but starts by creating a separate print of the logo, which can be attached to the hat, kind of like a patch. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For lower quantity orders, DTF is ordinarily the most cost-effective option.
- For detail-heavy logos, DTF might be needed to ensure the design is preserved.
- You can take advantage of unique finishes/colors which are only capable via this method.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
The logo is the centerpiece of your custom fitted hat. You’ve put a lot of time and effort into getting it just right, and you want people to see it. That’s why most hats feature the logo right in the middle of the crown of the hat.
You’re not limited to this with fitted hats, though: You can also take advantage of the back. Because the majority of fitted hats have a solid, filled-in back, there’s more space to show off your brand and express your creativity. This makes it an excellent place to put a secondary logo, perhaps something event-specific.
If you have an existing primary logo and want to create a different version or sub-logo to fill out your custom fitted hat, consider contacting our logo design team. Our team are experts at making logos for Montgomery, AL, companies and families; our goal is to give you something fresh yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Styles
There are several hat styles that can be considered “fitted,” so there’s a lot for Montgomery, AL residents to choose from. But if you need somewhere to get started, we’ve got you covered:
- Baseball Caps – The Original Fitted Hats: Baseball caps come in a wide variety, and many fitted hats fall into this category.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an exception.
- Flexfit –The Best of Both Worlds: Flexfits naturally fit to the wearer’s head via an elastic band.
- You can argue over whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Reasons People Wear Custom Fitted Hats in Montgomery, AL
It’s hard to go wrong with any hat style in Montgomery, AL, but fitted caps will always stand out. The polished, premium look and snug fit make them a popular choice everywhere. Fitted hats are also making a comeback for backwards wear.
Fitted hats are also popular in Montgomery because sporty individuals like to wear them during activities. Due to the tighter fit, people can wear them while playing sports or moving around without constantly worrying about keeping them on.
Lastly, as mentioned above, because the majority of fitted hats feature solid backs, you often have more options when designing them. When you’re focused on branding with hats, using a bigger canvas can make a big difference.
Montgomery Custom Fitted Hats FAQs
Not quite ready to start creating your fitted hat? We’ve got some of the most popular questions Montgomery, AL, has about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on why and where you’re wearing the hat. Each has pros and cons, but generally, a fitted hat will will look more professional while a snapback will be bolder.
Do fitted hats get bigger or smaller?
Most fitted hats will initially get bigger as you first break them in. But, as caps get older, they tend to tighten if they experience wear without being properly cared for.
What hat styles are popular now?
Snapbacks are common to see in current conventional fashion, but fitted hats are often worn by Montgomery, AL, citizens who are looking for something still stylish, but different.
Hats made with mesh materials are popular because of their breathability, most notably trucker hats. And for decoration, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. Even though you can wear any hat backwards, other hat styles’ generally looser fit makes them more prone to falling off. On the contrary, fitted hats hold tight to your head regardless of the direction it’s facing.
Should a fitted hat feel a little tight?
Actually, it should be the opposite (at least when you’ve just started wearing it). Because most hats often grow a bit tighter over time, we typically recommend starting out with a hat that’s just a bit loose, and then break it in so that it fits right with your individual head.
How should I design my fitted hat?
We have two tips to take advantage of your fitted hat when customizing:
- Most fitted hats have a wide, solid back. Make use of it. Additional logos or variations fit well on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Add some texture – embroidery and patches are both popular right now, and will make your logo pop off the hat in a premium way.
Is there something else you’re looking for answers on? Check out our top 10 custom hat FAQs, or get in contact with us and we’ll provide you with direct assistance.
Hat.Co: Offering Premium Custom Fitted Hats to Montgomery, AL
Custom fitted hats give you options that other custom hats don’t. You can get started today, whether you’re creating it from scratch or want to use our custom design services to turn your fitted hat dreams into a reality.
Hat.Co has all the options you need to create your dream hat. We’re ready to create and produce hats for Montgomery, AL, and get them on your head fast.
However, you need assistance, from design to delivery, we’ll be by your side. And you can start customizing today! Check out the custom hat studio, reach us at (636) 926-2777 or use our form online.