Custom Fitted Hats. When you’re looking to make a custom hat, you probably started by thinking about some key aspects of how the hat will look: The emblem, the colors, the what kind of visor it has – you probably already have an image in your mind. But what about the sizing?
While you have options, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co has the tools to put your design on one. Begin customizing today by calling (636) 926-2777 or using our form online.
Today, we’ll look at what fitted hats are, styles of hats that can be fitted, things to keep in mind while creating your own, and common questions for Raleigh. You can jump forward to a given section by clicking the below links:
- What Are Fitted Hats?
- Custom Fitted Hat Decoration Methods
- Styles of Hats That Can be Fitted
- Why People in Raleigh Wear Custom Fitted Hats
- Custom Fitted Hat Questions and Answers
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
Fitted hats are, as the name implies, hats that have been designed to be a specific size, rather than adjustable. Alternatively, you have snapbacks, which you can change the size of via a strap in the back.
Besides that, these hats vary a lot from one type to another. Normally, they will have a more solid back (as opposed to mesh), but there are exceptions: For example, one of our trucker caps has a mesh backing but not an adjustable strap.
Fitted Hat Customization Options – Logos
When you are creating your personalized fitted hat, keep in mind, you’ll have to decide on a logo and decoration method that fits the hat, while still standing out in Raleigh, NC. Below, we’ve listed the options you’ll have to pick from, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery is a decoration method that involves sewing thread into the fabric of the hat. It’s great for custom fitted hats for the following reasons:
- This is a style with a feel all its own.
- Embroidery gives off a charming, old-school look that goes well with fitted hats in Raleigh, NC.
- Embroidery is one of the most durable designs, a major benefit if there’s a chance you’ll do any running around in this hat (common for fitted hats).
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. For custom fitted hats in particular, you can reap the following benefits:
- Custom patches give your logo the sturdiest application. These are incredibly durable.
- They can be made of many kinds of materials, from PVC to leather.
- They are incredibly customizable, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat using whatever image you decided as a logo. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; however, it does have several advantages:
- Despite higher setup fees, the price per unit is fairly low, making it a good fit for bulk orders.
- This method allows more fine detail than embroidery, while typically offering more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but is different because you first create separate print of the logo, which can be attached to the hat, kind of like a patch. DTF and screen printing are roughly equally good fits for custom fitted hats, but have distinct pros:
- For small orders, this is often the most cost-effective option.
- You can get unparalleled detail that other methods aren’t capable of.
- There are some special finishes/colors that are only capable this way.
Custom Fitted Hats Pro-Tip: Make Use of The Hat’s Back
Custom hats are almost always centered around the logo, and for good reason. The hat’s logo has likely been the focus of your design, and you want to show it off. Because of this most hats feature the logo right in the middle of the crown of the hat.
You’re not limited to this with fitted hats, though: You can also put something on the back. Since the majority of fitted hats feature a solid, filled-in back, you get additional real estate to advertise your brand and express your personal style. In many cases, people will use the back for a secondary logo, maybe something event-specific.
For pre-existing logos where you want to make a different version or sub-logo to fill out your custom fitted hat, we recommend working with our logo designers. Hat.Co’s team is experienced in creating designs for Raleigh, NC, organizations and families; we can build something new yet comfortable based on your existing logo.
Fitted Hat Customization Options – Styles of Hats
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in Raleigh, NC, you can look at any of the following options:
- Baseball Caps – The Original Fitted Hats: Baseball caps were originally so that they would stay on during play, and many fitted hats fall into this category.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –The Best of Both Worlds: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- It may be debatable whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Why Raleigh, NC, Can’t Get Enough of Custom Fitted Hats
It’s hard to go wrong with any hat style in Raleigh, NC, but fitted caps will always stand out. The sleek, premium look and clean fit make them a popular choice for all types of events. Fitted hats are also making a comeback for backwards wear.
Another reason you’ll see custom fitted hats being worn in Raleigh is that sporty individuals like to wear them during activities. Because of their more secure fit, people can wear them while running or moving around without constantly worrying about keeping them on.
Lastly, as mentioned above, because many fitted hats feature solid backs, there are more ways to customize them. When you’re focused on branding with hats, having some extra real estate can give you some needed additional exposure.
Raleigh Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start designing your fitted hat? We’ve got some of the most popular questions Raleigh, NC, has about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on the occasion and purpose of the hat. Each has its benefits and drawbacks, but generally, a fitted hat will will look more professional while a snapback will be more flashy.
Do fitted hats loosen or tighten as they age?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. But, as fitted hats age, they frequently tighten if they experience wear without being properly cared for.
What hat styles are popular now?
, but fitted hats are often worn by Raleigh, NC, residents who want to show off their individuality.
We’re also seeing more people interested in hats with mesh on the sides/back, most notably trucker hats. And for decoration, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally looser fit makes them more prone to falling off. On the contrary, fitted hats hold tight to your head no matter what direction it sits on your head.
Should a fitted hat feel a bit tight?
Normally not (at least when you’re first wearing it). Because most hats normally shrink a bit over time, it’s normally a good idea to start out with a hat that’s just a bit loose, and then break it in to make its shape and fit work well for you.
How should I customize my fitted hat?
If you’re designing a custom fitted hat, make use of the following tips:
- Most fitted hats have a wide, solid back. Make use of it. Ancillary designs and patterns are great on the back to give you a chance to show them off when you wouldn’t have otherwise.
- For logo application methods – embroidery and patches are both popular right now, and can add a “3-D” element to your design.
Is there something else you’re looking for answers on? You can read our top 10 custom hat FAQs, or give us a call and we’ll help you out.
You Can Customize Your Fitted Hat Today with Hat.Co
Custom fitted hats combine the flexibility of customization with the premium feel of a fitted hat. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to create the fitted hat you’ve always wanted to wear.
Hat.Co gives you the tools to make it possible. Our team has the experience, skills, and resources to make premium hats for Raleigh, NC, and get them to your door fast.
If you have any questions or need anything, from design to delivery, we can help you. And you can start customizing now! Try out the custom hat studio, reach us at (636) 926-2777 or get a quote online.