Custom Fitted Hats. When designing a custom hat, most people start with the visuals. You probably had some or all of the following in mind: The symbol, the hue, the whether it has a mesh back or not – if you’re taking the time to customize your hat, the looks are often the priority. But don’t discount how important the size, fit, and feel of the hat will be.

There’s a lot of hat styles to choose from, however, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co is ready to get top quality fitted hats on your head. Start designing today by calling (636) 926-2777 or getting a quote online.

On this page, we’ll talk about what fitted hats are, which hat styles could be fitted, things to keep in mind while creating your own, and frequently asked questions for Wilmington. You can jump forward to a given section by using this list:


Order your Custom Fitted Hat today with Hat.Co!


What are Fitted Hats?

You might have already guessed what fitted hats are: Hats that have been designed to be a specific size, rather than adjustable. Alternatively, you have snapbacks, which you can change the size of via a strap in the back.

Because of the relatively broad definition, these hats can be any of a variety of styles. Frequently, they will have a more solid back (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps has a mesh backing but not an adjustable strap.


Fitted Hat Customization Options – Logos

When you are customizing your fitted hat, you want to pick out a logo application method goes along with both the hat style and the fashion in Wilmington, NC. There are four main options available, two of which are particularly well-suited to fitted hats:

1 Embroidery Logo Application:

Embroidery is a decoration method that involves sewing thread into the fabric of the hat. Embroidery is our top recommendation for getting your design onto a custom fitted hat, because:

2 Patches Logo Application:

Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. When using them for custom fitted hats, here’s what makes them pair well:

3 Screen Printing Logo Application

Screen printing – Screen printing paints ink directly on the hat with your design. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; however, there are features that make it the right choice for some projects:

4 DTF (Heat Transfer) Logo Application

DTF (heat transfer) also uses ink to apply a logo to your hat, but is different because you first create separate print of the logo, which can be attached to the hat, kind of like a patch. DTF and screen printing are roughly equally good fits for custom fitted hats, but have distinct pros:

Custom Fitted Hats Pro-Tip: Put Something on the Back

Custom hats are almost always centered around the logo, and for good reason. You’ve put a lot of time and effort into getting it just right, and it should get the lion’s share of the attention. Due to this most hats show off the logo front and center on the crown of the hat.

You’re not limited to this with fitted hats, though: You can also make use of the back. Since many fitted hats feature a solid, filled-in backside, you have more options to display your brand and express your personal taste. This makes it an excellent place to put a secondary logo, perhaps something event-specific.

If you have an existing primary logo and want to create a variant or sub-logo to fill out your custom fitted hat, we recommend working with our logo design team. Hat.Co’s team are experts at creating designs for Wilmington, NC, businesses and families; we can build something unique yet comfortable based on your existing logo.


Fitted Hat Customization Options – Styles of Hats

Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Wilmington, NC:

Start Customizing your Fitted Hat today with Hat.Co!


Reasons People Wear Custom Fitted Hats in Wilmington, NC

It’s hard to go wrong with any hat style in Wilmington, NC, but the fitted ones will always stand out. The sleek, fashionable look and perfect fit help them fit in everywhere. You might also be seeing more fitted hats recently used for backwards wear.

In addition to fitting in well with Wilmington fashion, they are also good fits to wear during activities. Because they fit more snugly, people can wear them while playing sports or moving around without them falling off.

Lastly, as discussed above, because most fitted hats have solid backs, they provide more customization options. When you’re focused on branding with hats, using a bigger canvas can give you some needed additional exposure.


Wilmington Custom Fitted Hats FAQs

Need answers to some questions before you start creating your fitted hat? We’ve got some of the most common questions Wilmington, NC, has about custom fitted hats:

What looks better, fitted or snapback?

Deciding between a fitted hat and a snapback mostly depends on the occasion and purpose of the hat. Each has its benefits and drawbacks, but generally, a fitted hat will provide a more uniform look while a snapback will be bolder.

Do fitted hats get bigger or smaller?

When you’re first trying them on and wearing them, they will likely grow a bit. But, as time goes on, they tend to shrink if they experience wear without being properly cared for.

What hat styles are fashionable now?

Snapbacks are common to see in current conventional fashion, but fitted hats are often worn by Wilmington, NC, residents who are looking for something a little different from the mainstream.

Hats made with mesh materials are popular because of their breathability, most notably trucker hats. Regarding logo application, embroidery and patches are the current top styles.

Do fitted hats look good backwards?

Fitted hats are good choices to wear backwards because of their snug fit. While snapbacks and adjustable hats can work backwards, their generally looser fit increases their risk of falling off. Meanwhile, fitted caps hold tight to your head regardless of the direction you wear it.

Should a fitted hat feel a bit tight?

Typically, no (at least when you first purchase it). Because hats often shrink a bit as they age, you’ll want to start out with a hat that’s just a tad loose, and then break it in to fit your particular head.

How should I customize my fitted hat?

We have two tips to take advantage of your fitted hat when customizing:

  1. If your fitted hat, like most, has a solid back, use it to your advantage. Put a logo or design on the back to give you a chance to show them off when you wouldn’t have otherwise.
  2. Add some texture – embroidery and patches are both great options, and will make your logo pop off the hat in a premium way.

Have another hat customization question? Take a look at our top 10 custom hat FAQs, or give us a call and we’ll help you out.


Design Your Custom Fitted Hat With Hat.Co

Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to build the perfect fitted hat for your style or event.

Hat.Co gives you the tools to make it possible. Our team has the experience, skills, and resources to make premium hats for Wilmington, NC, and get them in your hands fast.

However, you need assistance, from design to delivery, we can help you. And you can get started today! Check out the custom hat studio, call us at (636) 926-2777 or fill out our form online.