Custom Fitted Hats. When you’re looking to make a custom hat, you might already have an idea for what you want it to look like: The logo, the colors, the length and shape of the bill – it’s easy to visualize the style of the hat. But what about the sizing?
While you have options, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co has the tools to put your design on one. Get started today by calling (636) 926-2777 or contacting us online.
Below, we’ll go over what fitted hats are, the different styles available, how to effectively customize them, and FAQs. You can skip ahead to each section below:
- What Are Fitted Hats?
- Custom Fitted Hat Decoration Methods
- Custom Fitted Hat Styles
- Reasons Why People Wear Fitted Hats
- Custom Fitted Hat FAQs
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
Fitted hats are, as the name implies, hats that have been designed to be a specific size, rather than adjustable. This is typically in opposition to snapbacks, which have an adjustable strap on the back.
Besides that, fitted hats can be any of a variety of styles. Commonly, they will have a more solid back (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps has a mesh backing but not an adjustable strap.
Fitted Hat Customization Options – Decoration Method
When you are customizing your fitted hat, you want to pick out a logo and decoration method that will make it stand out. There are four main options available, two of which are particularly well-suited to fitted hats:
1 Embroidery Logo Application:
Embroidery is a decoration method that involves sewing thread through the body of the hat. It’s great for custom fitted hats for the following reasons:
- It creates a textured effect unlike any other method.
- Embroidery often provides a classic, professional look that goes well with fitted hats.
- Embroidery is highly durable, a plus if you’ll be active in this hat.
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). Here’s what makes them good for custom fitted hats:
- Custom patches give your logo the sturdiest application. These last a while.
- You have several material options, from PVC to leather.
- They are incredibly customizable, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat in the design of your logo. It’s not as natural a look for custom fitted hats, but it does have several advantages:
- The process scales well and can save you money on bulk orders.
- Screen printing offers a cleaner design than embroidery, while providing more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but starts by creating a separate print of the logo, which is then applied using heat. It is about equally as good of an option as screen printing overall, with different benefits:
- For small orders, this is often the most cost-effective option.
- DTF can do more precise designs that other methods can’t
- Some special finishes/colors can only be done via this method.
Custom Fitted Hats Pro-Tip: Make Use of The Hat’s Back
Custom hats are almost always centered around the logo, and for good reason. You’ve put a lot of time and effort into getting it just right, and you want people to see it. That’s why most hats feature the logo front and center on the crown of the hat.
But many fitted hats give you a second option: take advantage of the back. Since most fitted hats have a solid, filled-in back, there’s more space to show off your brand and express your creativity. This makes it an excellent place to put a secondary logo, perhaps something event-specific.
If you have an existing primary logo and want to create a variation or alternative to fill out your custom fitted hat, consider contacting our logo design specialists. Our team is experienced in creating designs for businesses and families; we can build something fresh yet familiar based on your existing logo.
Fitted Hat Customization Options – Hat Styles
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat, you can look at any of the following options:
- Baseball Caps – Classic Fitted Hats: Baseball caps come in a wide variety, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is a fitted option.
- Flexfit –The Best of Both Worlds: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- You can argue over whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats?
People will always wear all kinds of hats, but the fitted ones will always stand out. The sleek, classy look and clean fit make them a popular choice anywhere. Fitted hats are also making a comeback for backwards wear.
Another reason you’ll see custom fitted hats being worn is that their tight fit makes them good options for activewear. Because they fit more snugly, people can wear them while running or moving around without them falling off.
Lastly, as mentioned above, because many fitted hats have solid backs, they provide more customization options. When you’re focused on branding with hats, having some extra real estate can go a long way.
Custom Fitted Hats FAQs
Need answers to some questions before you start customizing your fitted hat? We’ve got some of the most common questions customers ask about custom fitted hats:
What looks better, fitted or snapback?
Fitted hats versus snapbacks mostly depend on the occasion and purpose of the hat. Each has pros and cons, but generally, a fitted hat will provide a more uniform look while a snapback will be more flashy.
Do fitted hats get bigger or smaller?
Most fitted hats will initially get bigger as you first break them in. However, as time goes on, they tend to shrink if they experience wear without being properly cared for.
What hat styles are trending now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are still popular with people who want to stand out from the crowd.
We’re also seeing more people interested in hats with mesh on the sides/back, most notably trucker hats. And for decoration, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Fitted hats are good choices to wear backwards because of their snug fit. While snapbacks and adjustable hats can work backwards, their generally looser fit makes them more prone to falling off. A fitted cap will hold tight to your head no matter what direction it’s facing.
Should a fitted hat be a little tight?
Actually, it should be the opposite (at least when you first purchase it). Because hats tend to get smaller over time, you’ll want to start out with a hat that’s just a bit loose, and then break it in to fit your particular head.
How should I customize my fitted hat?
We have two tips to take advantage of your fitted hat when customizing:
- Take advantage of the more solid back. Put a logo or design on the back since you have more space and structure.
- Add some texture – embroidery and patches are both popular right now, and can add a “3-D” element to your design.
Still have a question that we didn’t cover? See if it’s in our top 10 custom hat FAQs, or give us a call and we’ll help you out.
Start Your Custom Fitted Hats Order With Hat.Co
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to turn your fitted hat dreams into a reality.
Hat.Co gives you the tools to make it possible. We’re ready to create and produce hats for you, and get them in your hands fast.
If you need help with any step of the process, from design to delivery, we can help you. And we’re ready for your order now! Try out the custom hat studio, call (636) 926-2777 or get a quote online.