Custom Fitted Hats. When you’re looking to make a custom hat, you might already have an idea for what you want it to look like: The picture, the colors, the what kind of visor it has – if you’re taking the time to customize your hat, the looks are often the priority. A lot of people don’t stop to think about the fit, though.
While you have options, Custom Fitted Hats are second to none in their snug, premium fit. And Hat.Co has the tools to put your design on one. Start creating now by calling (636) 926-2777 or getting in touch online.
Below, we’ll talk about what is a fitted hat, styles of hats that can be fitted, design and customization tips, and frequently asked questions for Ann Arbor. You can jump forward to each section below:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Types of Fitted Hats You Can Customize
- Reasons Why People Wear Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
Fitted hats are, as the name implies, hats that lack a size-adjusting strap in the back. Alternatively, you have snapbacks, which have an adjustable strap on the back.
Besides that, fitted hats don’t follow a rigid stylistic philosophy. Normally, they will have a more solid back (as opposed to mesh), but some fitted hats don’t fit this mold: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Logos
When you are creating your personalized fitted hat, it’s important to use a logo application method that will make it stand out in Ann Arbor, MI. There are four main options available, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread through the structure of the hat. Custom fitted hats in particular work well with embroidery because:
- This is a style with a feel all its own.
- Embroidery often provides a classic, professional look that pairs excellently with fitted hats in Ann Arbor, MI.
- Because it’s woven into the hat, embroidery decoration is long-lasting, a plus if you’ll use this hat as activewear.
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. Here’s what makes them good for custom fitted hats:
- Custom patches give your logo the sturdiest application. These are built to last.
- They can be made of many kinds of materials, from PVC to leather.
- There are tons of options to pick from and customize, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat with your design. For custom fitted hats, it’s not always the top option; that said, you shouldn’t outright dismiss it:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- This method allows more fine detail than embroidery, while providing more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is anothering “printing” method, like screenprinting, but starts by creating a separate print of the logo, which is then applied using heat. It is about equally as good of an option as screen printing overall, with different benefits:
- For lower quantity orders, DTF is usually the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- You can take advantage of unique finishes/colors that can only be done via this method.
Custom Fitted Hats Pro-Tip: Put Something on the Back
Custom hats are almost always centered around the logo, and for good reason. You’ve put a lot of time and effort into getting it just right, and you want people to see it. Due to this most hats feature the logo right in the middle of the crown of the hat.
That’s not the only option, though, particularly with most fitted hats: decorate the back. Since many fitted hats feature a solid, filled-in backside, you have more options to display your brand and express your creativity. This makes it an excellent place to put a secondary logo, maybe something more subtle.
If you have an existing primary logo and want to create a different version or sub-logo to fill out your custom fitted hat, we recommend working with our logo design team. Our team are experts at creating logos for Ann Arbor, MI, companies and families; we can build something unique yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Types
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in Ann Arbor, MI, you can look at any of the following options:
- Baseball Caps – The Original Fitted Hats: Baseball caps come in a wide variety, and you’ll find many fitted hat options among them.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –Between Fitted And Adjustable: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- It may be debatable whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Why Ann Arbor, MI, Can’t Get Enough of Custom Fitted Hats
There are a lot of popular hat styles in Ann Arbor, MI, but fitted caps will always stand out. The polished, premium look and clean fit make them a popular choice anywhere. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
In addition to fitting in well with Ann Arbor fashion, they are also good fits to wear during activities. Because of their more secure fit, people can wear them while playing sports or moving around without constantly worrying about keeping them on.
Lastly, as we talked about above, because most fitted hats feature solid backs, you often have more options when designing them. When you’re focused on branding with hats, the additional space can make a big difference.
Ann Arbor Custom Fitted Hats FAQs
Need answers to some questions before you start creating your fitted hat? We’ve got some of the most common questions Ann Arbor, MI, has about custom fitted hats:
What looks better, fitted or snapback?
Fitted hats versus snapbacks mostly depends on why and where you’re wearing the hat. Each has pros and cons, but in most cases, a fitted hat will provide a more uniform look while a snapback will stand out more.
Do fitted hats get bigger or smaller?
When you’re first trying them on and wearing them, they will likely grow a bit. That said, as time goes on, they frequently tighten if they experience wear without being properly cared for.
What hat styles are popular now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are frequent choices for Ann Arbor, MI, citizens who are looking for something a little different from the mainstream.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. Regarding decoration, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally softer fit makes them more prone to falling off. Meanwhile, fitted caps hold tight to your head regardless of the direction you wear it.
Should a fitted hat feel a little tight?
Actually, it should be the opposite (at least when you’ve just started wearing it). Because most hats often shrink a bit over time, we typically recommend starting out with a hat that’s just a bit loose, and then break it in so that it fits right with your individual head.
How should I design my fitted hat?
If you’re designing a custom fitted hat, make use of the following tips:
- Most fitted hats have a wide, solid back. Make use of it. Additional logos or variations fit well on the back to give you a chance to show them off when you wouldn’t have otherwise.
- For logo application methods – embroidery and patches are both great options, and can add a “3-D” element to your design.
Have another hat customization question? Read through our top 10 custom hat FAQs, or get in contact with us and we’ll see if we can find an answer for you.
You Can Customize Your Fitted Hat Today with Hat.Co
Custom fitted hats give you options that other custom hats don’t. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to build the perfect fitted hat for your style or event.
Hat.Co gives you the tools to make it possible. Our team has the experience, skills, and resources to make premium hats for Ann Arbor, MI, and get them to your door fast.
If you need help with any step of the process, from design to delivery, we’ll be by your side. And you can start designing today! Use the custom hat studio, call (636) 926-2777 or connect with us online.