Custom Fitted Hats. When designing a custom hat, most people start with the visuals. You probably had some or all of the following in mind: The symbol, the colors, the maybe even the material and texture – you probably already have an image in your mind. A lot of people don’t stop to think about the fit, though.
If you’re thinking about how it will feel on your head, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co is ready to get top quality fitted hats on your head. Start your order today by calling (636) 926-2777 or tell us about your hat online.
Below, we’ll go over what fitted hats are, the different styles available, how to effectively customize them, and common questions for Austin. You can jump forward to each section below:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Custom Fitted Hat Styles
- Reasons Why People Wear Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Get Started With Your Custom Fitted Hat

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that remain at the size they were created, and can’t be manually adjusted. This is typically in opposition to snapbacks, which include a plastic strap that you can use to select the size you want.
Since there’s really only the one requirement, fitted hats vary a lot from one type to another. Normally, they will have a more solid back (as opposed to mesh), but some fitted hats don’t fit this mold: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Decoration Method
When you are customizing your fitted hat, you want to pick out a logo and decoration method goes along with both the hat style and the fashion in Austin, TX. Below, we’ve listed the options you’ll have to pick from, two of which are particularly well-suited to fitted hats:
1 Embroidery Logo Application:
Embroidery is a decoration method that involves sewing thread into the material of the hat. Embroidery is our top recommendation for getting your design onto a custom fitted hat, because:
- It creates a textured effect unlike any other method.
- Embroidery is a historic stylistic choice, and it has a look that goes well with fitted hats in Austin, TX.
- Because it’s woven into the hat, embroidery decoration is long-lasting, a plus if there’s a chance you’ll do any running around in this hat (common for fitted hats).
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). For custom fitted hats in particular, you can reap the following benefits:
- Custom patches can take a lot of wear before needing replacement. These are incredibly durable.
- You can pick from a variety of materials, from PVC to leather.
- There are tons of options to pick from and customize, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat in the design of your logo. For custom fitted hats, it’s not always the top option; however, depending on your needs, it might be best for you:
- The process scales well and can save you money on bulk orders.
- This method allows more fine detail than embroidery, while typically offering more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still durable if cleaned, stored, and worn properly.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which can be attached to the hat, kind of like a patch. It is about equally as good of an option as screen printing overall, with different benefits:
- For small orders, DTF is ordinarily the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- There are certain finishes/colors that can only be done via this method.
Custom Fitted Hats Pro-Tip: Put Something on the Back
Custom hats are almost always centered around the logo, and for good reason. You’ve put a lot of time and effort into getting it just right, and people should see it. Due to this most hats feature the logo right in the middle of the crown of the hat.
You’re not limited to this with fitted hats, though: You can also make use of the back. Since the majority of fitted hats have a solid, filled-in backside, there’s more space to advertise your brand and express your personal style. The back is a great spot for a secondary logo, perhaps something event-specific.
If you have an existing primary logo and want to put together a different version or alternative to fill out your custom fitted hat, consider contacting our logo design team. Hat.Co’s team is experienced in creating designs for Austin, TX, companies and families; working with us, you can make something fresh yet familiar based on your existing logo.
Fitted Hat Customization Options – Styles of Hats
There are several hat styles that can be considered “fitted,” so there’s a lot for Austin, TX residents to choose from. But if you need somewhere to get started, we’ve got you covered:
- Baseball Caps – Archetypical Fitted Hats: Baseball caps come in a wide variety, and you’ll find many fitted hat options among them.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –Between Fitted And Adjustable: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- You can go back and forth on whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Why Austin, TX, Can’t Get Enough of Custom Fitted Hats
There are a lot of popular hat styles in Austin, TX, but fitted caps will always make an impact. The sleek, classy look and snug fit help them fit in all over. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
In addition to fitting in well with Austin fashion, they are also good fits to wear during activities. Due to the tighter fit, people can wear them while playing sports or moving around without them falling off.
Finally, as discussed above, because many fitted hats include solid backs, you often have more options when designing them. When you’re focused on branding with hats, having some extra real estate can make a big difference.
Austin Custom Fitted Hats FAQs
Need answers to some questions before you start customizing your fitted hat? We’ve got some of the most common questions Austin, TX, has about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on why and where you’re wearing the hat. There’s a time and place for each style, but in most cases, a fitted hat will will have a cleaner look while a snapback will be bolder.
Do fitted hats loosen or tighten as they age?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. But, as time goes on, they normally get smaller if they experience wear without being properly cared for.
What hat styles are fashionable now?
, but fitted hats are still popular with Austin, TX, locals who want to show off their individuality.
Hats made with mesh materials are popular because of their breathability, most notably trucker hats. For decoration, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally softer fit makes them more prone to falling off. Meanwhile, fitted caps hold tight to your head no matter what direction you wear it.
Should a fitted hat feel a little tight?
Actually, it should be the opposite (at least when you’ve just started wearing it). Because most hats often shrink a bit as they age, we typically recommend starting out with a hat that’s just a bit loose, and then break it in so that it fits right with your individual head.
How should I design my fitted hat?
Ultimately, you should customize it in a way that works well for you! But if you want to get the most out of your hat, here are a couple of tips:
- Take advantage of the more solid back. Ancillary designs and patterns are great on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Add some texture – embroidery and patches are both great options, and give your design a “3-D” effect that other methods won’t.
Is there something else you’re looking for answers on? You can read our top 10 custom hat FAQs, or give us a call and we’ll see if we can find an answer for you.
Ready to Make a Custom Fitted Hat? Call Hat.Co Now!
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. You can get started today, whether you’re creating it from scratch or want to use our custom design services to turn your fitted hat dreams into a reality.
Hat.Co is your partner for making the ultimate fitted hat. Our team has the experience, skills, and resources to make premium hats for Austin, TX, and get them on your head fast.
However, you need assistance, from design to delivery, we’re ready to assist. And we’re ready for your order now! Use the custom hat studio, get ahold of us at (636) 926-2777 or get a quote online.