Custom Fitted Hats. If you’ve decided to design a custom hat, you probably started by thinking about some key aspects of how the hat will look: The emblem, the shade, the whether it has a mesh back or not – you probably already have an image in your mind. But what about the sizing?
There’s a lot of hat styles to choose from, however, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co is ready to make it a reality. Begin customizing today by calling (636) 926-2777 or tell us about your project online.
Here, we’ll discuss what is a fitted hat, the different styles available, design and customization tips, and frequently asked questions for Concord. You can jump ahead to a given section by using this list:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Types of Fitted Hats You Can Customize
- The Appeal of Custom Fitted Hats in Concord, CA
- Custom Fitted Hat Questions and Answers
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that have been designed to be a specific size, rather than adjustable. The typical counter to this is snapbacks, which include a plastic strap that you can use to select the size you want.
Since there’s really only the one requirement, fitted hats aren’t limited to any one style. Frequently, their rear will be a solid material (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Decoration Method
When you are making a custom fitted hat, it’s important to use a logo and decoration method that fits the hat, while still standing out in Concord, CA. We’ve put together a list of options below, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread through the fabric of the hat. It’s great for custom fitted hats for the following reasons:
- The 3D effect you get with embroidery is completely unique.
- Embroidery is a historic stylistic choice, and it has a look that matches with fitted hats in Concord, CA.
- Embroidery is highly durable, a major benefit if you’ll use this hat as activewear.
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. For custom fitted hats in particular, you can reap the following benefits:
- Custom patches can take a lot of wear before needing replacement. These are built to last.
- You have several material options, from PVC to leather.
- You get the most control over the design, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat using whatever image you decided as a logo. It’s not as natural a look for custom fitted hats; however, there are features that make it the right choice for some projects:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- Screen printing offers a cleaner design than embroidery, while typically offering more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still durable if cleaned, stored, and worn properly.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but starts by creating a separate print of the logo, which later can be affixed to the custom hat. DTF and screen printing are roughly equally good fits for custom fitted hats, but have distinct pros:
- For small orders, this is often the most cost-effective option.
- You can get unparalleled detail that other methods aren’t capable of.
- There are certain finishes/colors that can only be done via this method.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
The logo is the centerpiece of your custom fitted hat. It’s likely been the primary place you’ve put your effort into the hat, and it should get the lion’s share of the attention. Because of this nearly all custom hats feature the logo right in the middle of the crown of the hat.
But many fitted hats give you a second option: take advantage of the back. Since most fitted hats have a solid, filled-in backside, you get additional real estate to show off your brand and express your creativity. The back is a great spot for a secondary logo, maybe something event-specific.
If you have an existing primary logo and want to make a different version or alternative to fill out your custom fitted hat, you can reach out to our logo designers. Our team is experienced in creating logos for Concord, CA, organizations and families; we can build something new yet familiar based on your existing logo.
Fitted Hat Customization Options – Styles of Hats
Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Concord, CA:
- Baseball Caps – Iconic Fitted Hats: Baseball caps were originally so that they would stay on during play, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is a fitted option.
- Flexfit –The Best of Both Worlds: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- It may be debatable whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in Concord, CA?
It’s hard to go wrong with any hat style in Concord, CA, but fitted caps will always stand out. The smart, fashionable look and perfect fit make them a popular choice for any occasion. You might also be seeing more fitted hats recently used for backwards wear.
In addition to fitting in well with Concord fashion, their tight fit makes them good options for activewear. Due to the tighter fit, people can wear them while playing sports or moving around without risking losing them.
Lastly, as mentioned above, because many fitted hats include solid backs, they provide more customization options. When you’re focused on branding with hats, having some extra real estate can give you some needed additional exposure.
Concord Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start creating your fitted hat? We’ve got some of the most popular questions Concord, CA, brings up about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on why and where you’re wearing the hat. Each has pros and cons, but in most cases, a fitted hat will will look more professional while a snapback will be bolder.
Do fitted hats grow or shrink as they get older?
Most fitted hats will initially get bigger as you first break them in. That said, as time goes on, they normally shrink if they experience wear without being properly cared for.
What hat styles are popular now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are frequent choices for Concord, CA, inhabitants who are looking for something a little different from the mainstream.
We’re also seeing more people interested in hats with mesh on the sides/back, most notably trucker hats. Regarding design, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. Even though you can wear any hat backwards, other hat styles’ generally softer fit increases their risk of falling off. On the contrary, fitted hats hold tight to your head regardless of the direction it sits on your head.
Should a fitted hat be a little tight?
Typically, no (at least when you first purchase it). Because most hats often shrink a bit as they age, you’ll want to start out with a hat that’s just a bit loose, and then break it in so that it fits right with your individual head.
How should I design my fitted hat?
If you’re designing a custom fitted hat, make use of the following tips:
- Most fitted hats have a wide, solid back. Make use of it. Put a logo or design on the back since you have more space and structure.
- Add some texture – embroidery and patches are both great options, and give your design a “3-D” effect that other methods won’t.
Still have a question that we didn’t cover? See if it’s in our top 10 custom hat FAQs, or give us a call and we’ll help you out.
Start Your Custom Fitted Hats Order With Hat.Co
Custom fitted hats combine the flexibility of customization with the premium feel of a fitted hat. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to turn your fitted hat dreams into a reality.
Hat.Co is your partner for making the ultimate fitted hat. We help with everything from day one until they reach Concord, CA, and get them in your hands fast.
If you’re looking for someone to help, from design to delivery, we’re ready to assist. And we’re ready for your order right away! Check out the custom hat studio, get ahold of us at (636) 926-2777 or tell us about your project online.