Custom Fitted Hats. When you’re looking to make a custom hat, you probably started by thinking about some key aspects of how the hat will look: The emblem, the hue, the what kind of visor it has – it’s easy to visualize the style of the hat. But don’t discount how important the size, fit, and feel of the hat will be.
Many hat styles are available, but, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co has the tools to put your design on one. Build your hat today by calling (636) 926-2777 or getting a quote online.
On this page, we’ll look at what is a fitted hat, the different styles available, things to keep in mind while creating your own, and common questions for Costa Mesa. You can jump forward to a given section by clicking the below links:
- What Are Fitted Hats?
- Custom Fitted Hat Decoration Methods
- Types of Fitted Hats You Can Customize
- Costa Mesa, CA’s Reasons for Wearing Custom Fitted Hats
- Custom Fitted Hat FAQs
- Start Designing Your Custom Fitted Hat

What are Fitted Hats?
If you guessed that fitted hats can’t change size, you’d be correct. They’re hats that have been designed to be a specific size, rather than adjustable. Alternatively, you have snapbacks, which include a plastic strap that you can use to select the size you want.
Since there’s really only the one requirement, fitted hats can be very different from each other. Commonly, the backside of the hat will be solid (as opposed to mesh), but this isn’t a gurantee: For example, one of our trucker caps has a mesh backing but not an adjustable strap.
Fitted Hat Customization Options – Logo Application
When you are creating your personalized fitted hat, keep in mind, you’ll have to decide on a logo application method goes along with both the hat style and the fashion in Costa Mesa, CA. There are four main options available, the first two are great for fitted hats:
1 Embroidery Logo Application:
Embroidery is a decoration method that involves sewing thread through the body of the hat. It’s great for custom fitted hats for the following reasons:
- It creates a textured effect unlike any other method.
- Embroidery is a historic stylistic choice, and it has a look that pairs excellently with fitted hats in Costa Mesa, CA.
- Embroidery is one of the most durable designs, a plus if you’ll be active in this hat.
2 Patches Logo Application:
Patches are miniature, standalone versions of your logo. When using them for custom fitted hats, here’s what makes them pair well:
- Custom patches can take a lot of wear before needing replacement. These are built to last.
- They can be made of many kinds of materials, from PVC to leather.
- They are incredibly customizable, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat in the design of your logo. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; however, it does have several advantages:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- This method allows more fine detail than embroidery, while including more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but is different because you first create separate print of the logo, which can be attached to the hat, kind of like a patch. It is about equally as good of an option as screen printing overall, with different benefits:
- For small orders, DTF is ordinarily the most cost-effective option.
- You can get unparalleled detail that other methods aren’t capable of.
- There are certain finishes/colors that can only be done via this method.
Custom Fitted Hats Pro-Tip: Make Use of The Hat’s Back
When designing your custom fitted hat, you’re probably first and foremost thinking about the logo. The hat’s logo has likely been the focus of your design, and it should get the lion’s share of the attention. That’s why most hats display the logo right in the middle of the crown of the hat.
But many fitted hats give you a second option: make use of the back. Since many fitted hats have a solid, filled-in back, there’s more space to display your brand and express your creativity. The back is a great spot for a secondary logo, maybe something event-specific.
If you have an existing primary logo and want to put together a different version or alternative to fill out your custom fitted hat, you can reach out to our logo design team. Our team is experienced in making logos for Costa Mesa, CA, organizations and families; we can build something unique yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Types
There are several hat styles that can be considered “fitted,” so there’s a lot for Costa Mesa, CA residents to choose from. But if you need somewhere to get started, we’ve got you covered:
- Baseball Caps – Archetypical Fitted Hats: Baseball caps come in a wide variety, and many fitted hats fall into this category.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Unlike most baseball caps which are entirely solid, a fitted trucker hat gives you airflow from a mesh back.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is an exception.
- Flexfit –The Best of Both Worlds: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- It may be debatable whether or not Flexfit is “fitted,” but they’re comfortable, fit well, and are often hard to beat, like our Port Authority Delta Cap.

Reasons People Wear Custom Fitted Hats in Costa Mesa, CA
It’s hard to go wrong with any hat style in Costa Mesa, CA, but fitted caps will always stand out. The polished, premium look and snug fit help them fit in for all types of events. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
Fitted hats are also popular in Costa Mesa because they are also good fits to wear during activities. Because of their more secure fit, people can wear them while running or moving around without them falling off.
Additionally, as mentioned above, because many fitted hats include solid backs, you often have more options when designing them. When you’re focused on branding with hats, having some extra real estate can go a long way.
Costa Mesa Custom Fitted Hats FAQs
Not quite ready to start creating your fitted hat? We’ve got some of the most common questions Costa Mesa, CA, has about custom fitted hats:
What looks better, fitted or snapback?
Fitted hats versus snapbacks mostly depends on why and where you’re wearing the hat. There’s a time and place for each style, but generally, a fitted hat will will have a cleaner look while a snapback will be more flashy.
Do fitted hats grow or shrink as they get older?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. However, as fitted hats age, they normally get smaller if they experience wear without being properly cared for.
What hat styles are fashionable now?
, but fitted hats are still popular with Costa Mesa, CA, citizens who want to show off their individuality.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. And for decoration, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally looser fit increases their risk of falling off. On the contrary, fitted hats hold tight to your head no matter what direction you wear it.
Should a fitted hat feel a little tight?
Typically, no (at least when you’ve just started wearing it). Because most hats often get smaller over time, it’s normally a good idea to start out with a hat that’s just a tad loose, and then break it in to make its shape and fit work well for you.
How should I customize my fitted hat?
We have two tips to take advantage of your fitted hat when customizing:
- If your fitted hat, like most, has a solid back, use it to your advantage. Ancillary designs and patterns are great on the back to give you a chance to show them off when you wouldn’t have otherwise.
- For logo application methods – embroidery and patches are both great options, and can add a “3-D” element to your design.
Have another hat customization question? Take a look at our top 10 custom hat FAQs, or get in contact with us and we’ll provide you with direct assistance.
Hat.Co: Your Custom Fitted Hat Partner
Custom fitted hats combine the flexibility of customization with the premium feel of a fitted hat. You can get started today, whether you’re creating it from scratch or want to use our custom design services to turn your fitted hat dreams into a reality.
Hat.Co is your partner for making the ultimate fitted hat. We’re ready to create and produce hats for Costa Mesa, CA, and get them in your hands fast.
If you need help with any step of the process, from design to delivery, we’re ready to assist. And you can start designing today! Use the custom hat studio, reach out to us at (636) 926-2777 or fill out our form online.