Custom Fitted Hats. If you’ve decided to design a custom hat, you probably started by thinking about some key aspects of how the hat will look: The emblem, the hue, the what kind of visor it has – it’s easy to visualize the style of the hat. But what about the sizing?
If you’re thinking about how it will feel on your head, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co is ready to get top quality fitted hats on your head. Build your hat today by calling (636) 926-2777 or getting in touch online.
Below, we’ll go over what is a fitted hat, which hat styles could be fitted, things to keep in mind while creating your own, and FAQs for Durham. You can jump forward to a given section by clicking the below links:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Custom Fitted Hat Styles
- Durham, NC’s Reasons for Wearing Custom Fitted Hats
- Custom Fitted Hat Questions and Answers
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that remain at the size they were created, and can’t be manually adjusted. Alternatively, you have snapbacks, which you can change the size of via a strap in the back.
Besides that, fitted hats don’t follow a rigid stylistic philosophy. Normally, they will have a more solid back (as opposed to mesh), but some fitted hats don’t fit this mold: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Decoration Method
When you are customizing your fitted hat, you want to pick out a logo application method that fits the hat, while still standing out in Durham, NC. Below, we’ve listed the options you’ll have to pick from, the first two are great for fitted hats:
1 Embroidery Logo Application:
Embroidery is a decoration method that involves sewing thread through the body of the hat. It’s great for custom fitted hats for the following reasons:
- The 3D effect you get with embroidery is completely unique.
- Embroidery often provides a classic, professional look that matches with fitted hats in Durham, NC.
- Embroidery is highly durable, an important factor if there’s a chance you’ll do any running around in this hat (common for fitted hats).
2 Patches Logo Application:
Patches are miniature, standalone versions of your logo. For custom fitted hats in particular, you can reap the following benefits:
- Custom patches give your logo the sturdiest application. These are incredibly durable.
- You can pick from a variety of materials, from PVC to leather.
- You get the most control over the design, more than you’ll get with embroidery, screen printing, or DTF/heat transfer.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat with your design. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; that said, you shouldn’t outright dismiss it:
- The process scales well and can save you money on bulk orders.
- Screen printing generally is more precise than embroidery, while typically offering more colors than leather patches.
- Though it probably won’t last as long as embroidery or patches, screen printing is still durable if cleaned, stored, and worn properly.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but is different because you first create separate print of the logo, which later can be affixed to the custom hat. It is about equally as good of an option as screen printing overall, with different benefits:
- For small orders, DTF is ordinarily the most cost-effective option.
- You can get unparalleled detail that other methods aren’t capable of.
- There are certain finishes/colors which can only be done this way.
Custom Fitted Hats Pro-Tip: Put Something on the Back
Custom hats are almost always centered around the logo, and for good reason. You’ve put a lot of time and effort into getting it just right, and you want to show it off. That’s why nearly all custom hats show off the logo front and center on the crown of the hat.
You’re not limited to this with fitted hats, though: You can also decorate the back. Since most fitted hats have a solid, filled-in rear, you have more options to show off your brand and express your personal taste. The back is a great spot for a secondary logo, maybe something more subtle.
If you have an existing primary logo and want to create a variation or alternative to fill out your custom fitted hat, we recommend working with our logo design specialists. Hat.Co’s team is experienced in creating designs for Durham, NC, businesses and families; working with us, you can make something new yet familiar based on your existing logo.
Fitted Hat Customization Options – Styles of Hats
Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Durham, NC:
- Baseball Caps – Iconic Fitted Hats: Baseball caps come in a wide variety, and many fitted hats fall into this category.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an exception.
- Flexfit –The Best of Both Worlds: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- You can go back and forth on whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Why Durham, NC, Can’t Get Enough of Custom Fitted Hats
Durham, NC residents will always wear all kinds of hats, but fitted hats will always make an impact. The smart, classy look and clean fit help them fit in for all types of events. Fitted hats are also making a comeback for backwards wear.
Another reason you’ll see custom fitted hats being worn in Durham is that they are also good fits to wear during activities. Due to the tighter fit, people can wear them while playing sports or moving around without them falling off.
Additionally, as mentioned above, because most fitted hats have solid backs, there are more ways to customize them. When you’re focused on branding with hats, the additional space can make a big difference.
Durham Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start designing your fitted hat? We’ve got some of the most common questions Durham, NC, asks about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on the occasion and purpose of the hat. Each has its benefits and drawbacks, but in most cases, a fitted hat will provide a more uniform look while a snapback will be more flashy.
Do fitted hats get bigger or smaller?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. However, as caps get older, they often get smaller if they experience wear without being properly cared for.
What hat styles are fashionable now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are frequent choices for Durham, NC, residents who want to show off their individuality.
Hats made with mesh materials are popular because of their breathability, most notably trucker hats. Regarding logo application, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally softer fit makes them more prone to falling off. Meanwhile, fitted caps hold tight to your head regardless of the direction it sits on your head.
Should a fitted hat be a little tight?
Actually, it should be the opposite (at least when you’re first wearing it). Because most hats often grow a bit tighter as they age, you’ll want to start out with a hat that’s just a tad loose, and then break it in to make its shape and fit work well for you.
How should I design my fitted hat?
Ultimately, you should customize it in a way that works well for you! But if you want to get the most out of your hat, here are a couple of tips:
- Take advantage of the more solid back. Put a logo or design on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Add some texture – embroidery and patches are both popular right now, and give your design a “3-D” effect that other methods won’t.
Is there something else you’re looking for answers on? You can read our top 10 custom hat FAQs, or get in contact with us and we’ll help you out.
Design Your Custom Fitted Hat With Hat.Co
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. And when you work with Hat.Co, you get everything from style options to custom design services to turn your fitted hat dreams into a reality.
Hat.Co is your partner for making the ultimate fitted hat. We help with everything from day one until they reach Durham, NC, and get them to your door fast.
Whatever you need, from design to delivery, we’re ready to assist. And you can start designing right away! Try out the custom hat studio, call us at (636) 926-2777 or tell us about your project online.