Custom Fitted Hats. If you’ve decided to design a custom hat, you probably had some or all of the following in mind: The symbol, the hue, the whether it has a mesh back or not – you probably already have an image in your mind. But don’t discount how important the size, fit, and feel of the hat will be.
If you’re thinking about how it will feel on your head, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co can turn your dream fitted hat into a custom reality. Start creating today by calling (636) 926-2777 or getting a quote online.
On this page, we’ll go over what is a fitted hat, which hat styles could be fitted, things to keep in mind while creating your own, and FAQs for Kansas City. You can skip forward to each section below:
- What Are Fitted Hats?
- Custom Fitted Hat Decoration Methods
- Styles of Hats That Can be Fitted
- The Appeal of Custom Fitted Hats in Kansas City, MO
- Custom Fitted Hat FAQs
- Start Designing Your Custom Fitted Hat

What are Fitted Hats?
If you guessed that fitted hats can’t change size, you’d be correct. They’re hats that remain at the size they were created, and can’t be manually adjusted. Alternatively, you have snapbacks, which include a plastic strap that you can use to select the size you want.
Because of the relatively broad definition, fitted hats aren’t limited to any one style. Commonly, they will have a more solid back (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Logos
If you are making a custom fitted hat, keep in mind, you’ll have to decide on a logo and decoration method that fits the hat, while still standing out in Kansas City, MO. We’ve put together a list of options below, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread into the material of the hat. Embroidery is our top recommendation for getting your design onto a custom fitted hat, because:
- This is a style with a feel all its own.
- Embroidery gives off a charming, old-school look that pairs excellently with fitted hats in Kansas City, MO.
- Embroidery is highly durable, a plus if you’ll use this hat as activewear.
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. Here’s what makes them good for custom fitted hats:
- Custom patches give your logo the sturdiest application. These last a while.
- They can be made of many kinds of materials, from PVC to leather.
- They are incredibly customizable, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat with your design. We generally recommend embroidery and/or patches over screen printing for custom fitted hats, but you shouldn’t outright dismiss it:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- Screen printing generally is more precise than embroidery, while including more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still durable if cleaned, stored, and worn properly.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which can be attached to the hat, kind of like a patch. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For lower quantity orders, DTF is ordinarily the most cost-effective option.
- For detail-heavy logos, DTF might be needed to ensure the design is preserved.
- There are certain finishes/colors that can only be done this way.
Custom Fitted Hats Pro-Tip: Put Something on the Back
The logo is the centerpiece of your custom fitted hat. It’s likely been the primary place you’ve put your effort into the hat, and it should get the lion’s share of the attention. Due to this the majority hats show off the logo front and center on the crown of the hat.
But many fitted hats give you a second option: put a design on the back. Since most fitted hats have a solid, filled-in rear, you have more options to advertise your brand and express your creativity. In many cases, people will use the back for a secondary logo, maybe something more subtle.
For pre-existing logos where you want to create a variation or sub-logo to fill out your custom fitted hat, you can reach out to our logo design team. Our team are experts at making designs for Kansas City, MO, organizations and families; we can build something unique yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Types
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in Kansas City, MO, you can look at any of the following options:
- Baseball Caps – Iconic Fitted Hats: Baseball caps were originally so that they would stay on during play, and many fitted hats fall into this category.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –Between Fitted And Adjustable: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- You can argue over whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in Kansas City, MO?
It’s hard to go wrong with any hat style in Kansas City, MO, but the fitted ones will always stand out. The polished, fashionable look and perfect fit make them a popular choice anywhere. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
Another reason you’ll see custom fitted hats being worn in Kansas City is that their tight fit makes them good options for activewear. Because they fit more snugly, people can wear them while running or moving around without constantly worrying about keeping them on.
Finally, as discussed above, because most fitted hats include solid backs, you often have more options when designing them. When you’re focused on branding with hats, having some extra real estate can make a big difference.
Kansas City Custom Fitted Hats FAQs
Need answers to some questions before you start creating your fitted hat? We’ve got some of the most frequent questions Kansas City, MO, asks about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on why and where you’re wearing the hat. Each has pros and cons, but in most cases, a fitted hat will will look more professional while a snapback will be bolder.
Do fitted hats get bigger or smaller?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. However, as caps get older, they frequently tighten if they experience wear without being properly cared for.
What hat styles are popular now?
, but fitted hats are frequent choices for Kansas City, MO, citizens who are looking for something a little different from the mainstream.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. Regarding logo application, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
Fitted hats are good choices to wear backwards because of their snug fit. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally looser fit increases their risk of falling off. On the contrary, fitted hats hold tight to your head regardless of the direction you wear it.
Should a fitted hat feel a bit tight?
Normally not (at least when you’ve just started wearing it). Because most hats normally get smaller as they age, it’s normally a good idea to start out with a hat that’s just a tad loose, and then break it in to fit your particular head.
How should I design my fitted hat?
Ultimately, you should customize it in a way that works well for you! But if you want to get the most out of your hat, here are a couple of tips:
- Take advantage of the more solid back. Additional logos or variations fit well on the back since you have more space and structure.
- Make your logo stand out – embroidery and patches are both great options, and can add a “3-D” element to your design.
Still have a question that we didn’t cover? See if it’s in our top 10 custom hat FAQs, or reach out to us and we’ll help you out.
Hat.Co: Offering Premium Custom Fitted Hats to Kansas City, MO
Custom fitted hats give you options that other custom hats don’t. And when you work with Hat.Co, you get everything from style options to custom design services to build the perfect fitted hat for your style or event.
Hat.Co is your partner for making the ultimate fitted hat. We’re ready to create and produce hats for Kansas City, MO, and get them on your head fast.
If you’re looking for someone to help, from design to delivery, we’re ready to assist. And you can start designing now! Try out the custom hat studio, call (636) 926-2777 or connect with us online.