Custom Fitted Hats. When designing a custom hat, most people start with the visuals. You probably started by thinking about some key aspects of how the hat will look: The logo, the shade, the length and shape of the bill – you probably already have an image in your mind. But what about the sizing?
Many hat styles are available, but, Custom Fitted Hats are second to none in their snug, premium fit. And Hat.Co has the tools to put your design on one. Begin customizing today by calling (636) 926-2777 or using our form online.
Today, we’ll go over what fitted hats are, styles of hats that can be fitted, things to keep in mind while creating your own, and common questions for Orlando. You can skip ahead to each section below:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Styles of Hats That Can be Fitted
- Why People in Orlando Wear Custom Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
If you guessed that fitted hats can’t change size, you’d be correct. They’re hats that lack a size-adjusting strap in the back. This is typically in opposition to snapbacks, which you can change the size of via a strap in the back.
Because of the relatively broad definition, these hats aren’t limited to any one style. Frequently, their rear will be a solid material (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Logo Application
When you are customizing your fitted hat, keep in mind, you’ll have to decide on a logo and decoration method that fits the hat, while still standing out in Orlando, FL. Below, we’ve listed the options you’ll have to pick from, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery is a decoration method that involves sewing thread through the material of the hat. It’s great for custom fitted hats for the following reasons:
- This is a style with a feel all its own.
- Embroidery often provides a classic, professional look that matches with fitted hats in Orlando, FL.
- Because it’s woven into the hat, embroidery decoration is long-lasting, a plus if you’ll be active in this hat.
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). Here’s what makes them good for custom fitted hats:
- Custom patches can take a lot of wear before needing replacement. These are incredibly durable.
- They can be made of many kinds of materials, from PVC to leather.
- There are tons of options to pick from and customize, beyond the other methods.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat with your design. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; that said, it does have several advantages:
- Despite higher setup fees, the price per unit is fairly low, making it a good fit for bulk orders.
- This method allows more fine detail than embroidery, while typically offering more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but is different because you first create separate print of the logo, which is then applied using heat. DTF and screen printing are roughly equally good fits for custom fitted hats, but have distinct pros:
- For small orders, this is often the most cost-effective option.
- For detail-heavy logos, DTF might be needed to ensure the design is preserved.
- There are certain finishes/colors that can only be done this way.
Custom Fitted Hats Pro-Tip: Put Something on the Back
The logo is the centerpiece of your custom fitted hat. You’ve put a lot of time and effort into getting it just right, and you want to show it off. Because of this the majority hats feature the logo front and center on the crown of the hat.
You’re not limited to this with fitted hats, though: You can also make use of the back. Since most fitted hats have a solid, filled-in backside, you get additional real estate to display your brand and express your personal style. The back is a great spot for a secondary logo, maybe something more subtle.
If you have an existing primary logo and want to make a variation or alternative to fill out your custom fitted hat, you can reach out to our logo design team. Our team are experts at making designs for Orlando, FL, companies and families; we can build something unique yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Types
Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Orlando, FL:
- Baseball Caps – Classic Fitted Hats: Baseball caps were originally so that they would stay on during play, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –Between Fitted And Adjustable: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- It may be debatable whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Why Orlando, FL, Can’t Get Enough of Custom Fitted Hats
It’s hard to go wrong with any hat style in Orlando, FL, but fitted caps will always stand out. The smart, premium look and perfect fit make them a popular choice for all types of events. Fitted hats are also making a comeback for backwards wear.
In addition to fitting in well with Orlando fashion, their tight fit makes them good options for activewear. Due to the tighter fit, people can wear them while running or moving around without them falling off.
Additionally, as mentioned above, because many fitted hats feature solid backs, you often have more options when designing them. When you’re focused on branding with hats, having some extra real estate can give you some needed additional exposure.
Orlando Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start designing your fitted hat? We’ve got some of the most popular questions Orlando, FL, asks about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on the occasion and purpose of the hat. Each has pros and cons, but in most cases, a fitted hat will will have a cleaner look while a snapback will be bolder.
Do fitted hats grow or shrink as they get older?
Most fitted hats will initially get bigger as you first break them in. However, as caps get older, they frequently shrink if they experience wear without being properly cared for.
What hat styles are fashionable now?
Snapbacks are common to see in current conventional fashion, but fitted hats are frequent choices for Orlando, FL, locals who are looking for something a little different from the mainstream.
We’re also seeing more people interested in hats with mesh on the sides/back, most notably trucker hats. Regarding decoration, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. While snapbacks and adjustable hats can work backwards, their generally looser fit makes them more prone to falling off. A fitted cap will hold tight to your head regardless of the direction it’s facing.
Should a fitted hat be a bit tight?
Normally not (at least when you’re first wearing it). Because most hats often get smaller over time, you’ll want to start out with a hat that’s just a tad loose, and then break it in to fit your particular head.
How should I customize my fitted hat?
There are two main things to keep in mind when customizing a fitted hat:
- Most fitted hats have a wide, solid back. Make use of it. Additional logos or variations fit well on the back since you have more space and structure.
- Make your logo stand out – embroidery and patches are both good fits for fitted hats, and can add a “3-D” element to your design.
Is there something else you’re looking for answers on? Read through our top 10 custom hat FAQs, or call us and we’ll see if we can find an answer for you.
Design Your Custom Fitted Hat With Hat.Co
Custom fitted hats combine the flexibility of customization with the premium feel of a fitted hat. And when you work with Hat.Co, you get everything from style options to custom design services to create the fitted hat you’ve always wanted to wear.
Hat.Co is your partner for making the ultimate fitted hat. We’re ready to create and produce hats for Orlando, FL, and get them on your head fast.
However, you need assistance, from design to delivery, we can help you. And we’re ready for your order today! Use the custom hat studio, call us at (636) 926-2777 or tell us more online.