Custom Fitted Hats. When you’re looking to make a custom hat, you probably started by thinking about some key aspects of how the hat will look: The emblem, the shade, the maybe even the material and texture – you probably already have an image in your mind. But don’t discount how important the size, fit, and feel of the hat will be.
If you’re thinking about how it will feel on your head, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co is ready to make it a reality. Begin customizing now by calling (636) 926-2777 or getting a quote online.
Below, we’ll look at what is a fitted hat, styles of hats that can be fitted, things to keep in mind while creating your own, and common questions for Overland Park. You can skip forward to a given section by using this list:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Types of Fitted Hats You Can Customize
- Reasons Why People Wear Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Start Designing Your Custom Fitted Hat

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that have been designed to be a specific size, rather than adjustable. The typical counter to this is snapbacks, which have an adjustable strap on the back.
Because of the relatively broad definition, fitted hats don’t follow a rigid stylistic philosophy. Frequently, the backside of the hat will be solid (as opposed to mesh), but this isn’t a gurantee: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Decorations
If you are customizing your fitted hat, it’s important to use a logo application method that fits the hat, while still standing out in Overland Park, KS. There are four main options available, two of which are particularly well-suited to fitted hats:
1 Embroidery Logo Application:
Embroidery is a popular hat customization technique. Embroidering works by sewing thread through the structure of the hat. It’s great for custom fitted hats for the following reasons:
- This is a style with a feel all its own.
- Embroidery gives off a charming, old-school look that matches with fitted hats in Overland Park, KS.
- Embroidery decorations can stand up to wear, an important factor if you’ll be active in this hat.
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. When using them for custom fitted hats, here’s what makes them pair well:
- Custom patches can take a lot of wear before needing replacement. These are built to last.
- You have several material options, from PVC to leather.
- You get the most control over the design, more than you’ll get with embroidery, screen printing, or DTF/heat transfer.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat with your design. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; however, there are features that make it the right choice for some projects:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- This method generally is more precise than embroidery, while including more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which later can be affixed to the custom hat. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For lower quantity orders, DTF is usually the most cost-effective option.
- For detail-heavy logos, DTF might be needed to ensure the design is preserved.
- You can take advantage of unique finishes/colors that are only capable via this method.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
The logo is the centerpiece of your custom fitted hat. You’ve put a lot of time and effort into getting it just right, and you want to show it off. Because of this most hats display the logo front and center on the crown of the hat.
You’re not limited to this with fitted hats, though: You can also decorate the back. Because the majority of fitted hats have a solid, filled-in back, you get additional real estate to advertise your brand and express your personal taste. This makes it an excellent place to put a secondary logo, maybe something event-specific.
If you have an existing primary logo and want to put together a different version or alternative to fill out your custom fitted hat, you can reach out to our logo design team. Hat.Co’s team is experienced in creating designs for Overland Park, KS, companies and families; we can build something fresh yet comfortable based on your existing logo.
Fitted Hat Customization Options – Styles of Hats
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in Overland Park, KS, you can look at any of the following options:
- Baseball Caps – The Original Fitted Hats: Baseball hats are probably the most widespread overall, and many fitted hats fall into this category.
- Our New Era Structured Stretch is a fitted baseball cap.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an exception.
- Flexfit –The Best of Both Worlds: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- It may be debatable whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Why Overland Park, KS, Can’t Get Enough of Custom Fitted Hats
There are a lot of popular hat styles in Overland Park, KS, but fitted hats will always make an impact. The polished, classy look and clean fit help them fit in all over. You might also be seeing more fitted hats recently used for backwards wear.
Another reason you’ll see custom fitted hats being worn in Overland Park is that their tight fit makes them good options for activewear. Because of their more secure fit, people can wear them while playing sports or moving around without them falling off.
Finally, as mentioned above, because most fitted hats include solid backs, they provide more customization options. When you’re focused on branding with hats, having some extra real estate can be a major difference-maker.
Overland Park Custom Fitted Hats FAQs
Need answers to some questions before you start designing your fitted hat? We’ve got some of the most common questions Overland Park, KS, has about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on why and where you’re wearing the hat. There’s a time and place for each style, but for most situations, a fitted hat will will have a cleaner look while a snapback will be bolder.
Do fitted hats get bigger or smaller?
Most fitted hats will initially get bigger as you first break them in. However, as time goes on, they tend to get smaller if they experience wear without being properly cared for.
What hat styles are fashionable now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are frequent choices for Overland Park, KS, citizens who are looking for something still stylish, but different.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. And for design, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally softer fit makes them more prone to falling off. Meanwhile, fitted caps hold tight to your head no matter what direction it sits on your head.
Should a fitted hat be a bit tight?
Actually, it should be the opposite (at least when you’ve just started wearing it). Because hats often grow a bit tighter over time, it’s normally a good idea to start out with a hat that’s just a tad loose, and then break it in so that it fits right with your individual head.
How should I customize my fitted hat?
Ultimately, you should customize it in a way that works well for you! But if you want to get the most out of your hat, here are a couple of tips:
- Take advantage of the more solid back. Ancillary designs and patterns are great on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Make your logo stand out – embroidery and patches are both great options, and give your design a “3-D” effect that other methods won’t.
Is there something else you’re looking for answers on? You can read our top 10 custom hat FAQs, or call us and we’ll provide you with direct assistance.
Design Your Custom Fitted Hat With Hat.Co
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. And when you work with Hat.Co, you get everything from style options to custom design services to turn your fitted hat dreams into a reality.
Hat.Co is your partner for making the ultimate fitted hat. We’re ready to create and produce hats for Overland Park, KS, and get them to your door fast.
If you’re looking for someone to help, from design to delivery, we’ll be by your side. And you can start customizing right away! Check out the custom hat studio, call (636) 926-2777 or fill out our form online.