Custom Fitted Hats. If you’ve decided to design a custom hat, you probably started by thinking about some key aspects of how the hat will look: The logo, the hue, the length and shape of the bill – it’s easy to visualize the style of the hat. But what about the sizing?
Many hat styles are available, but, Custom Fitted Hats are second to none in their snug, premium fit. And Hat.Co has the tools to put your design on one. Start creating today by calling (636) 926-2777 or contacting us online.
Here, we’ll talk about what fitted hats are, styles of hats that can be fitted, things to keep in mind while creating your own, and FAQs for Pittsburgh. You can skip ahead to a given section by clicking the below links:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Styles of Hats That Can be Fitted
- The Appeal of Custom Fitted Hats in Pittsburgh, PA
- Custom Fitted Hat Frequently Asked Questions
- Get Started With Your Custom Fitted Hat

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that remain at the size they were created, and can’t be manually adjusted. This is typically in opposition to snapbacks, which have an adjustable strap on the back.
Since there’s really only the one requirement, these hats vary a lot from one type to another. Frequently, their rear will be a solid material (as opposed to mesh), but there are exceptions: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Decorations
If you are designing the ultimate fitted hat, you want to pick out a logo and decoration method goes along with both the hat style and the fashion in Pittsburgh, PA. We’ve put together a list of options below, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread through the material of the hat. Embroidery is our top recommendation for getting your design onto a custom fitted hat, because:
- This is a style with a feel all its own.
- Embroidery gives off a charming, old-school look that matches with fitted hats in Pittsburgh, PA.
- Embroidery is one of the most durable designs, an important factor if you’ll be active in this hat.
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. Here’s what makes them good for custom fitted hats:
- Custom patches give your logo the sturdiest application. These are built to last.
- They can be made of many kinds of materials, from PVC to leather.
- There are tons of options to pick from and customize, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat in the design of your logo. For custom fitted hats, it’s not always the top option; that said, it does have several advantages:
- Despite higher setup fees, the price per unit is fairly low, making it a good fit for bulk orders.
- Screen printing allows more fine detail than embroidery, while providing more colors than leather patches.
- Though it probably won’t last as long as embroidery or patches, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but starts by creating a separate print of the logo, which can be attached to the hat, kind of like a patch. DTF and screen printing are roughly equally good fits for custom fitted hats, but have distinct pros:
- For small orders, DTF is usually the most cost-effective option.
- You can get unparalleled detail that other methods aren’t capable of.
- There are certain finishes/colors which are only capable via this method.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
The logo is the centerpiece of your custom fitted hat. The hat’s logo has likely been the focus of your design, and people should see it. Because of this most hats display the logo front and center on the crown of the hat.
But many fitted hats give you a second option: make use of the back. Because the majority of fitted hats have a solid, filled-in backside, you get additional real estate to display your brand and express your personal taste. The back is a great spot for a secondary logo, maybe something more subtle.
For pre-existing logos where you want to put together a variation or alternative to fill out your custom fitted hat, consider contacting our logo design specialists. Our team is experienced in creating designs for Pittsburgh, PA, organizations and families; we can build something new yet familiar based on your existing logo.
Fitted Hat Customization Options – Hat Types
Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Pittsburgh, PA:
- Baseball Caps – Classic Fitted Hats: Baseball caps come in a wide variety, and you’ll find many fitted hat options among them.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –Between Fitted And Adjustable: Flexfits naturally fit to the wearer’s head via an elastic band.
- You can go back and forth on whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in Pittsburgh, PA?
Pittsburgh, PA residents will always wear all kinds of hats, but fitted caps will always stand out. The smart, classy look and snug fit make them a popular choice for any occasion. Fitted hats are also making a comeback for backwards wear.
Another reason you’ll see custom fitted hats being worn in Pittsburgh is that their tight fit makes them good options for activewear. Due to the tighter fit, people can wear them while playing sports or moving around without them falling off.
Finally, as we talked about above, because many fitted hats have solid backs, there are more ways to customize them. When you’re focused on branding with hats, using a bigger canvas can give you some needed additional exposure.
Pittsburgh Custom Fitted Hats FAQs
Not quite ready to start designing your fitted hat? We’ve got some of the most popular questions Pittsburgh, PA, has about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on the occasion and purpose of the hat. Each has pros and cons, but generally, a fitted hat will will look more professional while a snapback will be bolder.
Do fitted hats change size over time?
When you’re first trying them on and wearing them, they will likely grow a bit. But, as fitted hats age, they often tighten if they experience wear without being properly cared for.
What hat styles are fashionable now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are still popular with Pittsburgh, PA, inhabitants who are looking for something still stylish, but different.
We’re also seeing more people interested in hats with mesh on the sides/back, most notably trucker hats. For design, we frequently see people go with embroidery and/or patches on their custom hats.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. While snapbacks and adjustable hats can work backwards, their generally softer fit increases their risk of falling off. A fitted cap will hold tight to your head regardless of the direction it’s facing.
Should a fitted hat be a bit tight?
Normally not (at least when you’ve just started wearing it). Because most hats normally shrink a bit as they age, you’ll want to start out with a hat that’s just a tad loose, and then break it in to fit your particular head.
How should I customize my fitted hat?
We have two tips to take advantage of your fitted hat when customizing:
- Take advantage of the more solid back. Ancillary designs and patterns are great on the back since you have more space and structure.
- Make your logo stand out – embroidery and patches are both popular right now, and will make your logo pop off the hat in a premium way.
Still have a question that we didn’t cover? See if it’s in our top 10 custom hat FAQs, or get in contact with us and we’ll help you out.
Start Your Custom Fitted Hats Order With Hat.Co
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. And when you work with Hat.Co, you get everything from style options to custom design services to build the perfect fitted hat for your style or event.
Hat.Co gives you the tools to make it possible. We’re ready to create and produce hats for Pittsburgh, PA, and get them to your door fast.
If you have any questions or need anything, from design to delivery, we’re ready to assist. And we’re ready for your order today! Check out the custom hat studio, reach us at (636) 926-2777 or fill out our form online.