Custom Fitted Hats. When you’re looking to make a custom hat, you probably started by thinking about some key aspects of how the hat will look: The emblem, the colors, the what kind of visor it has – if you’re taking the time to customize your hat, the looks are often the priority. But don’t discount how important the size, fit, and feel of the hat will be.
If you’re thinking about how it will feel on your head, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co has the tools to put your design on one. Get started today by calling (636) 926-2777 or sending us some details online.
Here, we’ll talk about what is a fitted hat, which hat styles could be fitted, things to keep in mind while creating your own, and common questions for Salem. You can skip ahead to each section below:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Styles of Hats That Can be Fitted
- The Appeal of Custom Fitted Hats in Salem, OR
- Custom Fitted Hat Questions and Answers
- Get Started With Your Custom Fitted Hat

What are Fitted Hats?
Fitted hats are, as the name implies, hats that lack a size-adjusting strap in the back. The typical counter to this is snapbacks, which you can change the size of via a strap in the back.
Besides that, these hats don’t follow a rigid stylistic philosophy. Frequently, their rear will be a solid material (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Decoration Method
When you are customizing your fitted hat, keep in mind, you’ll have to decide on a logo and decoration method that will make it stand out in Salem, OR. There are four main options available, the first two are great for fitted hats:
1 Embroidery Logo Application:
Embroidery is a popular hat customization technique. Embroidering works by sewing thread through the structure of the hat. Embroidery is our top recommendation for getting your design onto a custom fitted hat, because:
- This is a style with a feel all its own.
- Embroidery gives off a charming, old-school look that matches with fitted hats in Salem, OR.
- Because it’s woven into the hat, embroidery decoration is long-lasting, a plus if there’s a chance you’ll do any running around in this hat (common for fitted hats).
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). Here’s what makes them good for custom fitted hats:
- Custom patches can take a lot of wear before needing replacement. These last a while.
- You can pick from a variety of materials, from PVC to leather.
- They are incredibly customizable, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat using whatever image you decided as a logo. We generally recommend embroidery and/or patches over screen printing for custom fitted hats; that said, depending on your needs, it might be best for you:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- This method allows more fine detail than embroidery, while typically offering more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which later can be affixed to the custom hat. It can be hard to pick between screen printing and DTF if those are your top choices, due to their similarities, but there are distinct benefits:
- For lower quantity orders, DTF is usually the most cost-effective option.
- For detail-heavy logos, DTF might be needed to ensure the design is preserved.
- You can take advantage of unique finishes/colors that can only be done via this method.
Custom Fitted Hats Pro-Tip: Make Use of The Hat’s Back
Custom hats are almost always centered around the logo, and for good reason. The hat’s logo has likely been the focus of your design, and you want people to see it. That’s why the majority hats show off the logo front and center on the crown of the hat.
But many fitted hats give you a second option: take advantage of the back. Because many fitted hats feature a solid, filled-in back, there’s more space to display your brand and express your creativity. In many cases, people will use the back for a secondary logo, maybe something event-specific.
For pre-existing logos where you want to make a different version or sub-logo to fill out your custom fitted hat, consider contacting our logo designers. Our team is experienced in making logos for Salem, OR, companies and families; working with us, you can make something unique yet familiar based on your existing logo.
Fitted Hat Customization Options – Hat Types
There are several hat styles that can be considered “fitted,” so there’s a lot for Salem, OR residents to choose from. But if you need somewhere to get started, we’ve got you covered:
- Baseball Caps – Iconic Fitted Hats: Baseball hats are probably the most widespread overall, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Unlike most baseball caps which are entirely solid, a fitted trucker hat gives you airflow from a mesh back.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an example of one that breaks the mold.
- Flexfit –Between Fitted And Adjustable: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- It may be debatable whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Reasons People Wear Custom Fitted Hats in Salem, OR
There are a lot of popular hat styles in Salem, OR, but the fitted ones will always stand out. The polished, premium look and clean fit help them fit in in any setting. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
Another reason you’ll see custom fitted hats being worn in Salem is that their tight fit makes them good options for activewear. Because they fit more snugly, people can wear them while playing sports or moving around without them falling off.
Finally, as mentioned above, because many fitted hats have solid backs, you often have more options when designing them. When you’re focused on branding with hats, having some extra real estate can be a major difference-maker.
Salem Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start creating your fitted hat? We’ve got some of the most common questions Salem, OR, asks about custom fitted hats:
What looks better, fitted or snapback?
Fitted hats versus snapbacks mostly depends on the occasion and purpose of the hat. Each has pros and cons, but for most situations, a fitted hat will provide a more uniform look while a snapback will be more flashy.
Do fitted hats get bigger or smaller?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. But, as time goes on, they often shrink if they experience wear without being properly cared for.
What hat styles are popular now?
Snapbacks are common to see in current conventional fashion, but fitted hats are still popular with Salem, OR, locals who are looking for something still stylish, but different.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. For decoration, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. With enough effort, most hats can look good if worn backwards; however, non-fitted hats’ generally looser fit makes them more prone to falling off. On the contrary, fitted hats hold tight to your head regardless of the direction it sits on your head.
Should a fitted hat feel a bit tight?
Actually, it should be the opposite (at least when you’re first wearing it). Because hats often grow a bit tighter over time, it’s normally a good idea to start out with a hat that’s just a bit loose, and then break it in to fit your particular head.
How should I customize my fitted hat?
If you’re designing a custom fitted hat, make use of the following tips:
- If your fitted hat, like most, has a solid back, use it to your advantage. Put a logo or design on the back since you have more space and structure.
- Make your logo stand out – embroidery and patches are both good fits for fitted hats, and give your design a “3-D” effect that other methods won’t.
Is there something else you’re looking for answers on? Check out our top 10 custom hat FAQs, or call us and we’ll see if we can find an answer for you.
Start Your Custom Fitted Hats Order With Hat.Co
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to build the perfect fitted hat for your style or event.
Hat.Co is your partner for making the ultimate fitted hat. We’re ready to create and produce hats for Salem, OR, and get them in your hands fast.
However, you need assistance, from design to delivery, we’ll be by your side. And you can start designing today! Check out the custom hat studio, reach us at (636) 926-2777 or get a quote online.