Custom Fitted Hats. If you’ve decided to design a custom hat, you probably started by thinking about some key aspects of how the hat will look: The logo, the hue, the length and shape of the bill – you probably already have an image in your mind. But what about the sizing?
There’s a lot of hat styles to choose from, however, you can’t go wrong with a Custom Fitted Hat if you want a high-quality feel on your head And Hat.Co has the tools to put your design on one. Start creating now by calling (636) 926-2777 or tell us about your project online.
Today, we’ll go over what is a fitted hat, the different styles available, things to keep in mind while creating your own, and FAQs for Salt Lake City. You can jump ahead to a given section by clicking the below links:
- What Are Fitted Hats?
- Logo Application Methods for Custom Fitted Hats
- Types of Fitted Hats You Can Customize
- The Appeal of Custom Fitted Hats in Salt Lake City, UT
- Custom Fitted Hat Frequently Asked Questions
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that remain at the size they were created, and can’t be manually adjusted. Alternatively, you have snapbacks, which you can change the size of via a strap in the back.
Since there’s really only the one requirement, fitted hats can be any of a variety of styles. Frequently, they will have a more solid back (as opposed to mesh), but there are exceptions: For example, one of our trucker caps is actually fitted, and also has a mesh back.
Fitted Hat Customization Options – Decoration Method
When you are creating your personalized fitted hat, you want to pick out a logo and decoration method goes along with both the hat style and the fashion in Salt Lake City, UT. There are four main options available, the first two are great for fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread into the fabric of the hat. Embroidery is our top recommendation for getting your design onto a custom fitted hat, because:
- This is a style with a feel all its own.
- Embroidery is a historic stylistic choice, and it has a look that pairs excellently with fitted hats in Salt Lake City, UT.
- Embroidery is one of the most durable designs, a major benefit if you’ll use this hat as activewear.
2 Patches Logo Application:
Patches are popular for more than just hats, and can be great if you need standalone versions of your logo. Here’s what makes them good for custom fitted hats:
- Custom patches give your logo the sturdiest application. These are incredibly durable.
- You have several material options, from PVC to leather.
- They are incredibly customizable, more than you’ll get with embroidery, screen printing, or DTF/heat transfer.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat in the design of your logo. For custom fitted hats, it’s not always the top option; however, it does have several advantages:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- Screen printing offers a cleaner design than embroidery, while typically offering more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but is different because you first create separate print of the logo, which can be attached to the hat, kind of like a patch. DTF and screen printing are roughly equally good fits for custom fitted hats, but have distinct pros:
- For small orders, DTF is usually the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- There are certain finishes/colors which are only capable this way.
Custom Fitted Hats Pro-Tip: Put Something on the Back
The logo is the centerpiece of your custom fitted hat. You’ve put a lot of time and effort into getting it just right, and you want people to see it. Due to this nearly all custom hats feature the logo right in the middle of the crown of the hat.
But many fitted hats give you a second option: put a design on the back. Because most fitted hats have a solid, filled-in rear, there’s more space to advertise your brand and express your personal style. The back is a great spot for a secondary logo, maybe something event-specific.
For pre-existing logos where you want to create a variant or sub-logo to fill out your custom fitted hat, you can reach out to our logo designers. Hat.Co’s team is experienced in creating logos for Salt Lake City, UT, organizations and families; we can build something fresh yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Types
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in Salt Lake City, UT, you can look at any of the following options:
- Baseball Caps – Archetypical Fitted Hats: Baseball caps come in a wide variety, and you’ll find many fitted hat options among them.
- Our New Era Structured Stretch is an example of a fitted baseball hat.
- Trucker Hats – Style and Comfort: Unlike most baseball caps which are entirely solid, a fitted trucker hat gives you airflow from a mesh back.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is a fitted option.
- Flexfit –The Best of Both Worlds: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- You can argue over whether or not Flexfit is “fitted,” but they’re great hats regardless, like our Port Authority Delta Cap.

Reasons People Wear Custom Fitted Hats in Salt Lake City, UT
There are a lot of popular hat styles in Salt Lake City, UT, but fitted caps will always make an impact. The smart, premium look and clean fit help them fit in in any setting. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
In addition to fitting in well with Salt Lake City fashion, sporty individuals like to wear them during activities. Because they fit more snugly, people can wear them while running or moving around without them falling off.
Lastly, as we talked about above, because many fitted hats feature solid backs, there are more ways to customize them. When you’re focused on branding with hats, using a bigger canvas can be a major difference-maker.
Salt Lake City Custom Fitted Hats FAQs
Need answers to some questions before you start creating your fitted hat? We’ve got some of the most frequent questions Salt Lake City, UT, has about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on the occasion and purpose of the hat. Each has pros and cons, but for most situations, a fitted hat will will have a cleaner look while a snapback will stand out more.
Do fitted hats loosen or tighten as they age?
Most fitted hats will initially get bigger as you first break them in. However, as caps get older, they normally get smaller if they experience wear without being properly cared for.
What hat styles are fashionable now?
Snapbacks are common to see in current conventional fashion, but fitted hats are often worn by Salt Lake City, UT, locals who want to show off their individuality.
In opposition to the solid fabric, hats with mesh material in the rear are seeing a growth in popularity, most notably trucker hats. For decoration, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
They do! Their tighter fit has been a key factor in their resurgence with backwards wear. While snapbacks and adjustable hats can work backwards, their generally looser fit increases their risk of falling off. A fitted cap will hold tight to your head no matter what direction it’s facing.
Should a fitted hat be a bit tight?
Typically, no (at least when you’ve just started wearing it). Because most hats often grow a bit tighter over time, we typically recommend starting out with a hat that’s just a bit loose, and then break it in to make its shape and fit work well for you.
How should I customize my fitted hat?
If you’re designing a custom fitted hat, make use of the following tips:
- If your fitted hat, like most, has a solid back, use it to your advantage. Ancillary designs and patterns are great on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Add some texture – embroidery and patches are both good fits for fitted hats, and can add a “3-D” element to your design.
Is there something else you’re looking for answers on? You can read our top 10 custom hat FAQs, or reach out to us and we’ll provide you with direct assistance.
Hat.Co: Your Custom Fitted Hat Partner
Custom fitted hats give you options that other custom hats don’t. And when you work with Hat.Co, you get everything from style options to custom design services to build the perfect fitted hat for your style or event.
Hat.Co gives you the tools to make it possible. Our team has the experience, skills, and resources to make premium hats for Salt Lake City, UT, and get them to your door fast.
If you have any questions or need anything, from design to delivery, we’ll be by your side. And you can start designing now! Try out the custom hat studio, reach out to us at (636) 926-2777 or get a quote online.