Custom Fitted Hats. If you’ve decided to design a custom hat, you probably started by thinking about some key aspects of how the hat will look: The picture, the shade, the whether it has a mesh back or not – you probably already have an image in your mind. But don’t discount how important the size, fit, and feel of the hat will be.
If you’re thinking about how it will feel on your head, Custom Fitted Hats are second to none in their snug, premium fit. And Hat.Co has the tools to put your design on one. Get started now by calling (636) 926-2777 or tell us about your hat online.
On this page, we’ll discuss what fitted hats are, which hat styles could be fitted, design and customization tips, and FAQs for St. Louis. You can skip forward to each section by clicking the below links:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Custom Fitted Hat Styles
- Why People in St. Louis Wear Custom Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Get Started With Your Custom Fitted Hat

What are Fitted Hats?
If you guessed that fitted hats can’t change size, you’d be correct. They’re hats that lack a size-adjusting strap in the back. The typical counter to this is snapbacks, which have an adjustable strap on the back.
Besides that, fitted hats aren’t limited to any one style. Commonly, their rear will be a solid material (as opposed to mesh), but there are exceptions: For example, one of our trucker caps has a mesh backing but not an adjustable strap.
Fitted Hat Customization Options – Decoration Method
If you are customizing your fitted hat, you want to pick out a logo and decoration method that will make it stand out in St. Louis, MO. We’ve put together a list of options below, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery is a decoration method that involves sewing thread into the material of the hat. It’s great for custom fitted hats for the following reasons:
- It creates a textured effect unlike any other method.
- Embroidery often provides a classic, professional look that matches with fitted hats in St. Louis, MO.
- Embroidery decorations can stand up to wear, an important factor if there’s a chance you’ll do any running around in this hat (common for fitted hats).
2 Patches Logo Application:
Patches are miniature, standalone versions of your logo. For custom fitted hats in particular, you can reap the following benefits:
- Custom patches can take a lot of wear before needing replacement. These last a while.
- They can be made of many kinds of materials, from PVC to leather.
- You get the most control over the design, more than you’ll get with embroidery, screen printing, or DTF/heat transfer.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat in the design of your logo. For custom fitted hats, it’s not always the top option; however, depending on your needs, it might be best for you:
- If you’re looking to purchase a large number of hats, screen printing is cost-effective for bulk orders.
- Screen printing offers a cleaner design than embroidery, while typically offering more colors than leather patches.
- While not as durable as patches or embroidery, screen printing is still long-lasting.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is similar to screenprinting with its use of ink, but starts by creating a separate print of the logo, which can be attached to the hat, kind of like a patch. It is about equally as good of an option as screen printing overall, with different benefits:
- For lower quantity orders, this is often the most cost-effective option.
- You can get unparalleled detail that other methods aren’t capable of.
- There are some special finishes/colors that are only capable this way.
Custom Fitted Hats Pro-Tip: Make Use of The Hat’s Back
Custom hats are almost always centered around the logo, and for good reason. It’s likely been the primary place you’ve put your effort into the hat, and you want people to see it. Because of this nearly all custom hats show off the logo front and center on the crown of the hat.
That’s not the only option, though, particularly with most fitted hats: decorate the back. Because the majority of fitted hats feature a solid, filled-in rear, you have more options to show off your brand and express your creativity. The back is a great spot for a secondary logo, maybe something more subtle.
For pre-existing logos where you want to put together a different version or alternative to fill out your custom fitted hat, we recommend working with our logo designers. Hat.Co’s team is experienced in creating designs for St. Louis, MO, companies and families; working with us, you can make something new yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Styles
A “fitted hat” is more of a category than an individual hat style, so if you’re searching for a custom fitted hat in St. Louis, MO, you can look at any of the following options:
- Baseball Caps – Classic Fitted Hats: Baseball hats are probably the most widespread overall, and are the most popular style for fitted hats.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is a fitted option.
- Flexfit –Between Fitted And Adjustable: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- You can go back and forth on whether or not Flexfit is “fitted,” but they’re comfortable, fit well, and are often hard to beat, like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in St. Louis, MO?
It’s hard to go wrong with any hat style in St. Louis, MO, but fitted caps will always stand out. The smart, premium look and snug fit help them fit in all over. You might also be seeing more fitted hats recently used for backwards wear.
Fitted hats are also popular in St. Louis because sporty individuals like to wear them during activities. Because they fit more snugly, people can wear them while playing sports or moving around without risking losing them.
Lastly, as discussed above, because many fitted hats feature solid backs, you often have more options when designing them. When you’re focused on branding with hats, the additional space can give you some needed additional exposure.
St. Louis Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start designing your fitted hat? We’ve got some of the most popular questions St. Louis, MO, asks about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on the occasion and purpose of the hat. Each has pros and cons, but in most cases, a fitted hat will will look more professional while a snapback will be more flashy.
Do fitted hats loosen or tighten as they age?
When you’re first trying them on and wearing them, they will likely grow a bit. That said, as caps get older, they often get smaller if they experience wear without being properly cared for.
What hat styles are fashionable now?
, but fitted hats are still popular with St. Louis, MO, inhabitants who want to stand out from the crowd.
Hats made with mesh materials are popular because of their breathability, most notably trucker hats. And for logo application, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. Even though you can wear any hat backwards, other hat styles’ generally looser fit increases their risk of falling off. Meanwhile, fitted caps hold tight to your head regardless of the direction it sits on your head.
Should a fitted hat be a little tight?
Actually, it should be the opposite (at least when you first purchase it). Because hats often shrink a bit as they age, it’s normally a good idea to start out with a hat that’s just a tad loose, and then break it in to make its shape and fit work well for you.
How should I design my fitted hat?
There are two main things to keep in mind when customizing a fitted hat:
- Take advantage of the more solid back. Ancillary designs and patterns are great on the back since you have more space and structure.
- Make your logo stand out – embroidery and patches are both popular right now, and can add a “3-D” element to your design.
Is there something else you’re looking for answers on? Read through our top 10 custom hat FAQs, or get in contact with us and we’ll help you out.
Hat.Co: Offering Premium Custom Fitted Hats to St. Louis, MO
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. You can get started today, whether you’re creating it from scratch or want to use our custom design services to build the perfect fitted hat for your style or event.
Hat.Co has all the options you need to create your dream hat. Our team has the experience, skills, and resources to make premium hats for St. Louis, MO, and get them on your head fast.
However, you need assistance, from design to delivery, we’re ready to assist. And you can start customizing today! Use the custom hat studio, reach us at (636) 926-2777 or tell us more online.