Custom Fitted Hats. When designing a custom hat, most people start with the visuals. You might already have an idea for what you want it to look like: The picture, the colors, the length and shape of the bill – you probably already have an image in your mind. A lot of people don’t stop to think about the fit, though.
If you’re thinking about how it will feel on your head, nothing gives the premium, snug feel of a Custom Fitted Hat. And Hat.Co can turn your dream fitted hat into a custom reality. Build your hat now by calling (636) 926-2777 or getting a quote online.
Here, we’ll discuss what fitted hats are, which hat styles could be fitted, things to keep in mind while creating your own, and common questions for Tacoma. You can skip forward to a given section by using this list:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Styles of Hats That Can be Fitted
- Why People in Tacoma Wear Custom Fitted Hats
- Custom Fitted Hat Frequently Asked Questions
- Start Your Custom Fitted Hat Order

What are Fitted Hats?
If you guessed that fitted hats can’t change size, you’d be correct. They’re hats that remain at the size they were created, and can’t be manually adjusted. Alternatively, you have snapbacks, which include a plastic strap that you can use to select the size you want.
Besides that, fitted hats vary a lot from one type to another. Frequently, the backside of the hat will be solid (as opposed to mesh), but some fitted hats don’t fit this mold: For example, one of our trucker caps is not adjustable, but does have a mesh back.
Fitted Hat Customization Options – Decoration Method
If you are customizing your fitted hat, you want to pick out a logo application method that will make it stand out in Tacoma, WA. We’ve put together a list of options below, the first two are great for fitted hats:
1 Embroidery Logo Application:
Embroidery consists of sewing thread into the body of the hat. Embroidery is our top recommendation for getting your design onto a custom fitted hat, because:
- The 3D effect you get with embroidery is completely unique.
- Embroidery gives off a charming, old-school look that pairs excellently with fitted hats in Tacoma, WA.
- Because it’s woven into the hat, embroidery decoration is long-lasting, a plus if you’ll use this hat as activewear.
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). Here’s what makes them good for custom fitted hats:
- Custom patches can take a lot of wear before needing replacement. These are built to last.
- You can pick from a variety of materials, from PVC to leather.
- They are incredibly customizable, more so than any other method.
3 Screen Printing Logo Application
Screen printing – Screen printing paints ink directly on the hat in the design of your logo. For custom fitted hats, it’s not always the top option; however, you shouldn’t outright dismiss it:
- The process scales well and can save you money on bulk orders.
- Screen printing generally is more precise than embroidery, while typically offering more colors than leather patches.
- Though it probably won’t last as long as embroidery or patches, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also is anothering “printing” method, like screenprinting, but starts by creating a separate print of the logo, which later can be affixed to the custom hat. It is about equally as good of an option as screen printing overall, with different benefits:
- For small orders, this is often the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- You can take advantage of unique finishes/colors that can only be done this way.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
When designing your custom fitted hat, you’re probably first and foremost thinking about the logo. The hat’s logo has likely been the focus of your design, and people should see it. That’s why the majority hats feature the logo right in the middle of the crown of the hat.
You’re not limited to this with fitted hats, though: You can also put something on the back. Because the majority of fitted hats have a solid, filled-in rear, you have more options to display your brand and express your personal taste. This makes it an excellent place to put a secondary logo, perhaps something more subtle.
For pre-existing logos where you want to create a variant or sub-logo to fill out your custom fitted hat, you can reach out to our logo design team. Hat.Co’s team are experts at creating designs for Tacoma, WA, organizations and families; our goal is to give you something fresh yet familiar based on your existing logo.
Fitted Hat Customization Options – Hat Styles
There are several hat styles that can be considered “fitted,” so there’s a lot for Tacoma, WA residents to choose from. But if you need somewhere to get started, we’ve got you covered:
- Baseball Caps – Iconic Fitted Hats: Baseball hats are probably the most widespread overall, and you’ll find many fitted hat options among them.
- Our New Era Structured Stretch is a baseball cap that is fitted.
- Trucker Hats – Style and Comfort: Contrary to the norm, if you go with a trucker hat, you can get a fitted hat with a mesh back.
- Most trucker hats aren’t fitted, but our Flexfit Trucker hat is an exception.
- Flexfit –The Best of Both Worlds: Flexfits aren’t adjustable in the traditional sense, though they do conform to the wearer’s head size.
- It may be debatable whether or not Flexfit is “fitted,” but they’re comfortable, fit well, and are often hard to beat, like our Port Authority Delta Cap.

Why do People Wear Fitted Custom Hats in Tacoma, WA?
It’s hard to go wrong with any hat style in Tacoma, WA, but the fitted ones will always stand out. The smart, stylish look and clean fit help them fit in for any occasion. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
Fitted hats are also popular in Tacoma because they are also good fits to wear during activities. Due to the tighter fit, people can wear them while running or moving around without constantly worrying about keeping them on.
Additionally, as discussed above, because most fitted hats include solid backs, you often have more options when designing them. When you’re focused on branding with hats, having some extra real estate can go a long way.
Tacoma Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start customizing your fitted hat? We’ve got some of the most popular questions Tacoma, WA, brings up about custom fitted hats:
What looks better, fitted or snapback?
Deciding between a fitted hat and a snapback mostly depends on the occasion and purpose of the hat. Each has pros and cons, but generally, a fitted hat will provide a more uniform look while a snapback will be bolder.
Do fitted hats grow or shrink as they get older?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. That said, as fitted hats age, they often shrink if they experience wear without being properly cared for.
What hat styles are popular now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are frequent choices for Tacoma, WA, inhabitants who are looking for something still stylish, but different.
Hats made with mesh materials are popular because of their breathability, most notably trucker hats. For decoration, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. Even though you can wear any hat backwards, other hat styles’ generally softer fit makes them more prone to falling off. A fitted cap will hold tight to your head no matter what direction it sits on your head.
Should a fitted hat be a little tight?
Typically, no (at least when you’re first wearing it). Because most hats normally grow a bit tighter as they age, we typically recommend starting out with a hat that’s just a tad loose, and then break it in so that it fits right with your individual head.
How should I customize my fitted hat?
We have two tips to take advantage of your fitted hat when customizing:
- Take advantage of the more solid back. Ancillary designs and patterns are great on the back since you have more space and structure.
- Make your logo stand out – embroidery and patches are both popular right now, and will make your logo pop off the hat in a premium way.
Still have a question that we didn’t cover? Take a look at our top 10 custom hat FAQs, or get in contact with us and we’ll help you out.
Start Making Your Custom Fitted Hat Today With Hat.Co
Custom fitted hats give you options that other custom hats don’t. Take advantage of our variety of hat styles, complimentary decoration methods, and custom design services to turn your fitted hat dreams into a reality.
Hat.Co has all the options you need to create your dream hat. We’re ready to create and produce hats for Tacoma, WA, and get them in your hands fast.
If you have any questions or need anything, from design to delivery, we’re ready to assist. And you can start designing today! Check out the custom hat studio, call (636) 926-2777 or use our form online.