Custom Fitted Hats. If you’ve decided to design a custom hat, you probably had some or all of the following in mind: The picture, the hue, the whether it has a mesh back or not – it’s easy to visualize the style of the hat. But don’t discount how important the size, fit, and feel of the hat will be.
Many hat styles are available, but, Custom Fitted Hats are second to none in their snug, premium fit. And Hat.Co has the tools to put your design on one. Build your hat now by calling (636) 926-2777 or getting a quote online.
On this page, we’ll talk about what fitted hats are, the different styles available, design and customization tips, and common questions for Tulsa. You can skip forward to each section below:
- What Are Fitted Hats?
- How To Get Your Design on a Fitted Hat
- Types of Fitted Hats You Can Customize
- Reasons Why People Wear Fitted Hats
- Custom Fitted Hat FAQs
- Start Designing Your Custom Fitted Hat

What are Fitted Hats?
You might have already guessed what fitted hats are: Hats that remain at the size they were created, and can’t be manually adjusted. This is typically in opposition to snapbacks, which include a plastic strap that you can use to select the size you want.
Because of the relatively broad definition, fitted hats aren’t limited to any one style. Normally, the backside of the hat will be solid (as opposed to mesh), but this isn’t always the case: For example, one of our trucker caps has a mesh backing but not an adjustable strap.
Fitted Hat Customization Options – Logo Application
When you are customizing your fitted hat, it’s important to use a logo and decoration method that fits the hat, while still standing out in Tulsa, OK. There are four main options available, with notes on how well they work for fitted hats:
1 Embroidery Logo Application:
Embroidery is a popular hat customization technique. Embroidering works by sewing thread into the fabric of the hat. Custom fitted hats in particular work well with embroidery because:
- The 3D effect you get with embroidery is completely unique.
- Embroidery is a historic stylistic choice, and it has a look that matches with fitted hats in Tulsa, OK.
- Embroidery decorations can stand up to wear, a plus if you’ll use this hat as activewear.
2 Patches Logo Application:
Patches create a distinct instance of your logo, which you can then add to hats (amongst other things). Here’s what makes them good for custom fitted hats:
- Custom patches give your logo the sturdiest application. These last a while.
- You have several material options, from PVC to leather.
- They are incredibly customizable, more than you’ll get with embroidery, screen printing, or DTF/heat transfer.
3 Screen Printing Logo Application
Screen printing – Screen printing directly applies ink to the hat with your design. For custom fitted hats, it’s not always the top option; that said, you shouldn’t outright dismiss it:
- Despite higher setup fees, the price per unit is fairly low, making it a good fit for bulk orders.
- Screen printing allows more fine detail than embroidery, while including more colors than leather patches.
- Even though it’s not quite as wear-resistant as the first two options, screen printing is still durable if properly cared for.
4 DTF (Heat Transfer) Logo Application
DTF (heat transfer) also uses ink to apply a logo to your hat, but starts by creating a separate print of the logo, which can be attached to the hat, kind of like a patch. It is about equally as good of an option as screen printing overall, with different benefits:
- For lower quantity orders, this is often the most cost-effective option.
- DTF can do more precise designs that other methods can’t.
- There are certain finishes/colors which are only capable via this method.
Custom Fitted Hats Pro-Tip: Don’t Forget the Back!
When designing your custom fitted hat, you’re probably first and foremost thinking about the logo. The hat’s logo has likely been the focus of your design, and people should see it. That’s why the majority hats feature the logo right in the middle of the crown of the hat.
You’re not limited to this with fitted hats, though: You can also make use of the back. Because most fitted hats have a solid, filled-in rear, you get additional real estate to display your brand and express your creativity. This makes it an excellent place to put a secondary logo, maybe something more subtle.
If you have an existing primary logo and want to put together a different version or sub-logo to fill out your custom fitted hat, we recommend working with our logo design specialists. Hat.Co’s team are experts at making logos for Tulsa, OK, companies and families; working with us, you can make something fresh yet comfortable based on your existing logo.
Fitted Hat Customization Options – Hat Types
Because fitted hats can be in any of several styles, there isn’t a hard and fast list of which hat styles are “fitted.” But we’ve picked out some examples that we think are good fits for Tulsa, OK:
- Baseball Caps – The Original Fitted Hats: Baseball caps come in a wide variety, and many fitted hats fall into this category.
- Our New Era Structured Stretch is a fitted baseball cap.
- Trucker Hats – Style and Comfort: Trucker hats are unique in that they can combine a mesh back with a fitted cap.
- Most trucker hats are adjustable, but our Flexfit Trucker hat is an exception.
- Flexfit –Between Fitted And Adjustable: Flexfits use an elastic band to create a hat that’s both snug and stretchable.
- You can argue over whether or not Flexfit is “fitted,” but you can’t go wrong with one like our Port Authority Delta Cap.

Reasons People Wear Custom Fitted Hats in Tulsa, OK
Tulsa, OK residents will always wear all kinds of hats, but the fitted ones will always make an impact. The sleek, premium look and clean fit help them fit in all over. In addition to their traditional use, fitted hats are a part of the resurgence of backwards wear.
Another reason you’ll see custom fitted hats being worn in Tulsa is that sporty individuals like to wear them during activities. Because they fit more snugly, people can wear them while playing sports or moving around without them falling off.
Lastly, as mentioned above, because most fitted hats have solid backs, they provide more customization options. When you’re focused on branding with hats, using a bigger canvas can be a major difference-maker.
Tulsa Custom Fitted Hats FAQs
Do you have questions that you want to resolve before you start creating your fitted hat? We’ve got some of the most popular questions Tulsa, OK, has about custom fitted hats:
What looks better, fitted or snapback?
Picking a fitted hat over a snapback, or vice versa, mostly depends on why and where you’re wearing the hat. Each has pros and cons, but generally, a fitted hat will will have a cleaner look while a snapback will stand out more.
Do fitted hats loosen or tighten as they age?
If your fitted hat is brand new and you’re just breaking it in, it will loosen a bit. But, as time goes on, they frequently get smaller if they experience wear without being properly cared for.
What hat styles are trending now?
Snapbacks are in a modern mainstream fashion trend, but fitted hats are often worn by Tulsa, OK, residents who are looking for something a little different from the mainstream.
We’re also seeing more people interested in hats with mesh on the sides/back, most notably trucker hats. For logo application, embroidery and patches are the current top styles.
Do fitted hats look good backwards?
Because of their more form-fitting, snug nature, fitted hats are good choices to wear backwards. Even though you can wear any hat backwards, other hat styles’ generally looser fit increases their risk of falling off. On the contrary, fitted hats hold tight to your head no matter what direction you wear it.
Should a fitted hat feel a bit tight?
Actually, it should be the opposite (at least when you first purchase it). Because most hats normally grow a bit tighter as they age, you’ll want to start out with a hat that’s just a tad loose, and then break it in to fit your particular head.
How should I design my fitted hat?
Ultimately, you should customize it in a way that works well for you! But if you want to get the most out of your hat, here are a couple of tips:
- If your fitted hat, like most, has a solid back, use it to your advantage. Put a logo or design on the back to give you a chance to show them off when you wouldn’t have otherwise.
- Make your logo stand out – embroidery and patches are both popular right now, and can add a “3-D” element to your design.
Have another hat customization question? Check out our top 10 custom hat FAQs, or get in contact with us and we’ll help you out.
Ready to Make a Custom Fitted Hat? Call Hat.Co Now!
Custom fitted hats give you a stylish, snug option to showcase your personal style and/or brand. You can get started today, whether you’re creating it from scratch or want to use our custom design services to build the perfect fitted hat for your style or event.
Hat.Co gives you the tools to make it possible. Our team has the experience, skills, and resources to make premium hats for Tulsa, OK, and get them to your door fast.
If you need help with any step of the process, from design to delivery, we can help you. And you can start customizing right away! Try out the custom hat studio, get ahold of us at (636) 926-2777 or get a quote online.